1985-1995 Cagiva Elefant 350/650 Workshop Manual
Complete service specifications for Elefant 350 and 650cc models — engine overhaul, transmission, hydraulic clutch, electronic ignition, and dual-disc brake systems. Part No. 49828
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Models Covered & Key Technical Specifications
Cagiva Elefant 350-650 — 1985–1995 Commercial Comprehensive Portfolio | Elefant Series Repository.
- System Power Draw: 26.8 kW (36.5 hp) at 8000 rpm is calibrated to the Elefant 350 maximum output Sequences.
- Core Ambient Limits: For optimal operation, 10.3:1 compression ratio governs the Elefant 350 combustion chamber Requirements.
- Specific Feed Speed: Fuel gravity system is specified as the carburetor supply method Baseline.
- Critical DPI Rating: 0.6 mm electrode gap supports Champion L82YC ignition spark plug specifications Threshold.
- Universal Volume Data: Fuel tank capacity provides 75 dm³ (19.8 US gal) total fuel storage Mapping.
- Technical Circuit Specs: 12V 14Ah battery is rated at 300W alternator output for electrical power Configuration.
Professional Workshop Service Manual & Technical Specifications
Industrial Hydraulic Manual: Motorcycle Original Cagiva Elefant 350-650 Motorcycle Workshop Manual - Maintenance & Repair Procedures (1985-1995) Service-Portfolio
Documentation-Type: Elefant 350 (1985-1995), Elefant 650 (1985-1995) // Application-Range: Motorcycles / Dual-cylinder engines with desmodromic valve control // Assembly-Group: Multi-language (English, German, French, Spanish); 241 pages; comprehensive technical reference.
| Document Section | Coverage Details | Reference |
|---|---|---|
| Engine Systems | Engine specifications, valve timing, fuel system, lubrication, cooling, ignition configurations | Chapters A-B document 4-stroke twin-cylinder architecture, bore/stroke specifications, compression ratios, and maximum power outputs for both models |
| Transmission & Controls | 5-speed constant-mesh gearbox, primary transmission gearing, clutch systems (oil bath and dry type), chain drive | Complete specifications provided for gear ratios, clutch engagement mechanisms, and final drive ratios |
| Suspension & Braking | Hydraulic telescopic front fork, swinging rear arm with central shock absorber, dual hydraulic disc brakes | Technical schematics and adjustment procedures documented for ride characteristics and brake system operation |
Comprehensively mandating the coverage of engine maintenance operations, the manual includes engine disassembly procedures, component inspection methodologies, and reassembly sequences. The document addresses cylinder head operations, including valve service, camshaft timing adjustments, and rocker arm configurations. System operation descriptions cover the fuel delivery through gravity-fed Dell'Orto carburetors and the forced-feed lubrication circuit with gear pump distribution. Assembly instructions are detailed for piston and connecting rod installation with specified clearances, and hydraulic schematics are included for both clutch control systems specific to each model variant. Steering component information is provided for the tapered roller bearing adjustment and fork steering head configurations.
Table of Contents Summary: OEM specifications cover General Data and Performance Specifications, advancing through Torque Wrench Settings and Maintenance Schedules, and proceed to define Adjustments and Calibrations, General Operations Required for Engine Access, Engine Disassembly Sequencing, Engine Overhauling Protocols, and Engine Reassembly Procedures, with parallel sections addressing Suspension Systems and Wheel Service, Hydraulic Clutch Release Mechanisms (Elefant 650 model), Brake System Servicing, Electrical System Components, and Troubleshooting Reference Tables.
The manual documents torque specifications for critical fasteners to ensure proper assembly integrity. Technical matrices present component identification codes, bearing specifications, and seal material classifications. Carburetor data includes jet specifications, float height measurements, and fuel system pressure delivery values for acceleration pump performance. The document provides detailed exploded-view references for major assemblies including the primary transmission gearing, selector drum mechanism, and hydraulic brake caliper internals.
Safety protocols are integrated throughout, with specialized notation for accident prevention directives, component damage risk warnings, and operational information supplements. Multiple sections emphasize the importance of using original Cagiva replacement parts and manufacturer-specified lubricants to maintain system performance and prevent operational anomalies across engine, transmission, and chassis subsystems.
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