Official Cagiva Canyon Workshop Manual: Repair & Maintenance Guide for M1 Models (Part No. 8000 88273) 1997

Official Cagiva Canyon M1 (1997) Workshop Manual – Part No. 8000 88273

Maximize the performance and longevity of your Cagiva Canyon with the definitive technical authority. This official Workshop Manual (Part No. 8000 88273) is the primary resource used by authorized Cagiva service centers. Designed for professional mechanics and dedicated DIY enthusiasts, this manual provides the deep technical insights and step-by-step procedures necessary for everything from routine oil changes to complex engine overhauls.

Model Identification & Global Coverage

This manual is specifically engineered for the 1997 production cycle, focusing on the versatile Canyon series. It includes critical data for:

• Canyon (1997)
• Canyon (11-97 Edition)
• Cagiva Canyon (1997)
• Cagiva M1 (1997)

For precise parts ordering and service accuracy, the manual provides detailed identification guides for the following serial number formats:

• Frame Number (A): Located on the steering head (Example: ZCG M1 00 AA V V 000001)
• Engine Number (B): Located on the crankcase (Example: CAGIVA M1 00001 )
• Color Codes: Found on the identification plate inside the document holder compartment

Technical Specifications & Engineering Data

The heart of this manual is its exhaustive technical database for the 497.8 cm³ 4-stroke single-cylinder engine. Equip yourself with professional specs:

• Engine Dynamics: 92.8 mm bore x 73.6 mm stroke with a 9.1:1 compression ratio.
• Valve Train: Single overhead camshaft (SOHC), chain-driven, with 4 valves and double helical springs.
• Carburetion: Complete tuning specifications for the MIKUNI SE BST 40 carburetor.
• Ignition: Details on the KOKUSAN electronic capacitor-discharge system.
• Braking System: Service data for NISSIN floating dual-piston calipers (296mm front / 240mm rear).
• Suspension: Overhaul guides for MARZOCCHI 45mm front forks and SACHS-BOGE rear mono-dampers with the SOFT DAMP progressive system.

Professional Maintenance & Troubleshooting

Go beyond basic guides with a comprehensive maintenance schedule and expert diagnostic tools:

• 16,000 Km Maintenance Chart: Detailed intervals for spark plugs (CHAMPION A6HC), valve play (0.05–0.10 mm), and oil filters.
• Fluid Capacities: 20L fuel tank, 2.5L engine oil (AGIP 4T Super Racing), and 0.655L per fork leg.
• Torque Specifications: Section X provides critical torque values to ensure structural integrity during reassembly.
• Fault Diagnosis: Specialized "Troubles and Remedies" sections cover engine noise, electrical charging issues, and transmission irregularities.

Enhanced Value for Every Owner

Whether you are troubleshooting a "No Start" condition or adjusting your chain tension (30–35 mm play), this manual provides clear, schematic illustrations to back up every procedure. It eliminates guesswork, helping you avoid costly repair mistakes and ensuring your M1 remains trail-ready. Organized into clear sections—from Lubrication Circuits to Specific Tools—this 170+ page document is the single most important tool in your garage for the Cagiva Canyon.