BMW F650GS, GS Dakar repair manual

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Models Covered in this Manual

GS Dakar / BMW Bayerische Motoren Werke AG

F650GS/GS Dakar

Engine: 650 cc

Product Information

Table of Contents

General Information

  1. Introduction

    • How to Use This Manual
    • General Precautions
    • Vehicle Identification Number (VIN) Location
    • Specifications
  2. Maintenance Schedule

    • Routine Maintenance Intervals
    • Maintenance Checklist
    • Pre-Delivery Check

Engine

  1. Engine Removal and Installation

    • Preparation
    • Removal Procedure
    • Installation Procedure
  2. Engine Disassembly and Assembly

    • Cylinder Head
    • Piston and Cylinder
    • Crankshaft and Crankcase
  3. Engine Inspection

    • Valve Clearance Adjustment
    • Compression Pressure Testing
    • Spark Plug Inspection
  4. Cooling System

    • Radiator
    • Water Pump
    • Thermostat
    • Coolant Replacement

Fuel System

  1. Fuel Tank

    • Removal and Installation
    • Cleaning and Inspection
  2. Fuel Injection System

    • Throttle Body
    • Fuel Injector
    • Fuel Pump
  3. Air Intake System

    • Air Filter
    • Air Box
    • Intake Manifold

Electrical System

  1. Charging System

    • Alternator Inspection
    • Voltage Regulator Replacement
  2. Ignition System

    • Ignition Coil Testing
    • Spark Plug Replacement
  3. Starting System

    • Electric Starter Operation
    • Starter Relay
  4. Wiring

    • Wiring Diagrams
    • Electrical Component Location
  5. Battery

    • Battery Maintenance
    • Battery Replacement

Transmission

  1. Transmission Removal and Installation

    • Preparation
    • Removal Procedure
    • Installation Procedure
  2. Transmission Disassembly and Assembly

    • Gearbox
    • Clutch System
    • Shifting Mechanism
  3. Transmission Inspection

    • Wear and Damage Check
    • Adjustment Procedures

Driveline/Axle

  1. Chain Drive

    • Chain Inspection
    • Chain Adjustment
    • Sprocket Replacement
  2. Rear Axle

    • Rear Wheel Removal
    • Rear Wheel Installation

Suspension

  1. Front Suspension

    • Fork Maintenance
    • Fork Oil Replacement
    • Fork Adjustment
  2. Rear Suspension

    • Shock Absorber Maintenance
    • Shock Absorber Replacement
    • Suspension Adjustment

Brake System

  1. Brake System

    • Brake Pads and Discs
    • Brake Fluid Replacement
    • Brake Line Inspection
  2. Anti-lock Brake System (ABS)

    • ABS Components
    • ABS Operation and Maintenance

Steering

  1. Steering System
    • Steering Head Bearings
    • Steering Adjustment
    • Handlebar Replacement

Body and Accessories

  1. Body Panels

    • Removal and Installation
    • Body Panel Specifications
  2. Seats

    • Removal and Installation
    • Seat Maintenance
  3. Footrests and Handlebars

    • Removal and Installation
    • Inspection and Adjustment
  4. Luggage System

    • Installation and Removal
    • Maintenance and Inspection

Heating, Ventilation, and Air Conditioning (HVAC)

  1. HVAC System
    • HVAC Control Unit
    • Heater Core
    • Air Conditioner Components
    • Refrigerant Replacement

Electrical and Wiring

  1. Electrical System

    • Battery
    • Alternator
    • Starter Motor
  2. Lighting

    • Headlights
    • Taillights
    • Interior Lights
  3. Instrument Panel

    • Gauges and Meters
    • Instrument Cluster
  4. Audio and Navigation

    • Audio System
    • Navigation System
  5. Wiring Diagrams

    • Complete Wiring Diagrams
    • Connector Pinouts

Troubleshooting

  1. Engine Troubleshooting

    • Diagnostic Procedures
    • Common Engine Problems
  2. Electrical Troubleshooting

    • Diagnostic Procedures
    • Common Electrical Problems
  3. Transmission Troubleshooting

    • Diagnostic Procedures
    • Common Transmission Problems
  4. HVAC Troubleshooting

    • Diagnostic Procedures
    • Common HVAC Problems

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