1990-1999 Suzuki DR350 / DR350S / DR350SE Service Repair Manual (797 P.)

Suzuki DR350 1990–1999 Service Manual

• Covers 1990–1999 Suzuki DR350, DR350S, and DR350SE dual-sport motorcycles, including specific maintenance for '91 through '99 model-year variants
• Original OEM publication 99500-43019-03E, dated October 1990
• Contains 123 exploded-view diagrams, 15 technical wiring schematics, and 14 comprehensive torque-specification tables
• Downloads to your account within seconds of checkout
• Permanent availability in your purchase account — no re-buy required
• Laid out for standard letter and A4 printing
• Full-text search finds any part number in seconds
• Reference only — always consult a certified technician before performing service on this equipment

Technical Scope for the 1990–1999 Suzuki DR350 Series

The 1990–1999 Suzuki DR350 service manual documents the complete technical breakdown of the engine, chassis, and electrical systems. It outlines the specific procedures for periodic maintenance, tune-up parameters, and engine teardown. Detailed chapters organize engine components from cylinder head assemblies to internal transmission gear shifts, ensuring internal tolerances and clearances are understood. Further segments detail chassis maintenance, including front and rear brake disc inspection, wheel bearing replacement, and suspension adjustments.

Specification Highlights and Reference Data

Engine maintenance sections provide critical data for rebuilds, including the 349 cm³ cylinder displacement and 9.5:1 compression ratio. Torque for the cylinder head bolts is specified at 35–40 N·m in the engine assembly data. The intake valve clearance for the 1990–1999 Suzuki DR350 is listed at 0.05–0.10 mm in the valve specification table. Fuel system reference values for the MIKUNI TM33SS carburetor, including the 14.2 ± 1.0 mm float height, are documented in the fuel system chapter. The magneto pick-up coil resistance for the 1990–1999 Suzuki DR350 is specified at 180–270 ohms. Readers can also explore what an OEM service publication covers to understand how the documentation bridges technical data with periodic maintenance intervals for both engine and chassis components.

Reference only — always consult a certified technician before performing service on this equipment. This 797-page Suzuki factory workshop publication provides essential service specifications and assembly data for the 1990–1999 Suzuki DR350, DR350S, and DR350SE, covering engine, chassis, electrical, and fuel-system maintenance.