Suzuki VX800 (Models L, M, N, P) 1990–1993 Workshop Repair Manual

The Definitive 1990–1993 Suzuki VX800 V-Twin Workshop & Service Manual

Overview: Complete Reference for Your Classic Suzuki Cruiser

Secure the ultimate resource for servicing and maintaining your iconic, shaft-driven Suzuki VX800. This Official Workshop and Service Manual is an indispensable tool, specifically compiled by the manufacturer to cover every single procedure, adjustment, and specification for the entire 1990–1993 model run.

Whether you're an experienced professional mechanic tackling a full V-Twin engine overhaul or a dedicated DIY owner performing routine fluid changes, this guide provides the factory-authorized information necessary to keep your classic cruiser performing optimally and maintaining its legendary comfort.

Key Features & Technical Highlights

This manual offers a level of depth that aftermarket guides cannot match, ensuring you are working with precision:

• [cite_start]V-Twin Technology: Dive deep into the V-2 engine, the liquid cooling system, and the highly efficient TSCC combustion system—advanced design concepts that define the VX800’s performance[cite: 1].
• [cite_start]Shaft Drive Expertise: Dedicated sections provide detailed maintenance and repair procedures for the robust shaft drive mechanism, a core feature providing outstanding riding comfort and reliability[cite: 3].
• [cite_start]Comprehensive Diagnostics: Includes complete guidance on the fully transistorized ignition system and the entire electrical system, with full wiring diagrams essential for troubleshooting[cite: 3].
• [cite_start]Emissions Compliance: Features essential, specific information required to properly inspect and service the VX800 in accordance with all Environmental Protection Agency (EPA) emission regulations, crucial for US-model owners[cite: 2].
• [cite_start]For Every Mechanic: The manual is structured to serve experienced mechanics, apprentice mechanics, and do-it-yourself enthusiasts alike, with clear, step-by-step instructions and illustrations[cite: 1].

Comprehensive Model Coverage: 1990–1993

This single manual covers all four specific model variations released in the United States during this era, ensuring accuracy no matter which year you own:

• VX800L (1990 Model)
• VX800M (1991 Model)
• VX800N (1992 Model)
• VX800P (1993 Model)

Detailed Group Index: What’s Inside

The manual is logically divided into major sections to facilitate quick navigation, ensuring you find the information you need fast:

1. General Information: Specifications, VIN location, break-in procedures.
2. Periodic Maintenance & Tune-Up: Detailed service schedules and adjustment methods.
3. Engine: Complete disassembly, inspection, and reassembly of the 805cc V-Twin.
4. Shaft Drive: Service and repair of the secondary and final drive systems.
5. Cooling System: Detailed maintenance for the liquid cooling system, including the radiator and water pump.
6. Fuel and Lubrication System: Carburetor disassembly, adjustment, and oil circulation.
7. Electrical System: Wiring diagrams, component testing, and ignition system service.
8. Chassis: Front and rear suspension, wheels, brakes, and steering stem.
9. Servicing Information: Torque specifications, special tools, and cable routing.
10. Emission Control Information: Key procedures for maintaining EPA compliance.

Invest in the peace of mind that comes with using the official factory service manual. Keep your Suzuki VX800 running strong and true for years to come!