1997 Aprilia Pegaso 650 Service Manual (311 P.)

Full service documentation for Aprilia Pegaso 650 addressing engine, fuel supply, cooling, electrical systems, and chassis components — 311 pages of technical repair procedures.

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Document Details

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Document Number / Seller:
23940 / Laura Boyd
File Size:
13.40 MB
File Type:
PDF
Language:
English, French, Italian
Pages:
311
Printable:
Yes
Category:
Motorbike
Last updated / verified
Dec 24, 2025

Models Covered & Key Technical Specifications

Aprilia Pegaso 650 — 1997 Detailed Commercial Handbook | Pegaso Series Repository.

  • Design Tolerance Values: 651.88 cc (39.8 cu in) is measured at the engine cylinder volume Architecture.
  • Advanced Interference Fit: Bore and stroke represents 100 mm / 83 mm dimensions establish the piston configuration Protocol.
  • Technical Electrical Load: Compression ratio is established at 9 ± 0.5 : 1 for standard combustion chamber Norms.
  • Standard Production Rate: The minimum rpm setting is set to 1400 ± 100 revolutions per minute produces operational Bounds.
  • Principal Imaging Specs: Fuel tank capacity reaches 22 L (5.8 US gal) configured at maximum storage Topology.
  • Key Clearance Data: Engine oil capacity measures 2200 cc (2150 cc oil change - 2200 cc oil and filter change) Parameters.

Professional Workshop Service Manual & Technical Specifications

Unified Technical Field Manual: Motorcycle Precision Repair & Diagnostic Guide: Aprilia Pegaso 650 (1997) Specification-Guide

Engine-Type: Pegaso 650 (1997) // Machine-Range: Fuel system logic / Cooling system sequence // Machine-Range: Reference data and procedural documentation.

Component Baseline Logic
Engine ROTAX 655 Monocylindric 4-stroke Specifications provided
Cooling System Liquid-cooled with thermostat Complete procedures included
Fuel Supply Gravity-feed dual carburetors Maintenance intervals documented
Braking Front and rear disc hydraulic System-specific guidance
Transmission Mechanical 5-speed gearbox Technical data available

Service sections detail the periodic maintenance schedule, illuminate the general information framework, reference the technical specifications, examine the fuel supply system logic, and incorporate the electrical system configuration. The document compiles engine fundamentals, establishes cooling system procedures, addresses braking system requirements, and anchors suspension and chassis guidance. Major sections focus on the engine assembly, consolidate fuel delivery mechanisms, guide electrical diagnostic procedures, document brake fluid protocols, and reference transmission adjustment techniques.

Clearance measurements are addressed for the driving chain, valve tappet specifications, and steering bearing slacks. Special procedures are addressed for the front fork oil circulation, suspension linkage integrity checks, and wheel rim trueing requirements. Verification procedures are included for tire inflation pressure, battery electrolyte levels, and engine oil circulation pathways. Repair information is provided for the exhaust manifold assembly, air cleaner element conditioning, and spark plug electrode gap positioning. The document includes coverage of the cooling fan activation threshold, transmission chain tension recovery, brake pad material thickness assessment, and fuel cock filter maintenance routines.

The manual documents torque specifications for the wheel axle fasteners to ensure proper assembly stress control. The publication encompasses three languages (English, French, Italian) across 317 pages with comprehensive technical data tables, schematic illustrations, component identification references, and maintenance interval matrices. Information addressing the ROTAX 655 engine design includes valve configuration details, compression ratio documentation, idle revolution specification, and clutch actuation methodology. The service procedures span periodic component inspection, fluid circulation system validation, electrical circuit troubleshooting, and fastener tightening sequence protocols.

FAQ

What specifications apply to the **essential** testing parameters for engine oil? keyboard_arrow_down

2200 cmC (2150 cmC oil change - 2200 cmC oil and filter change) is the engine oil capacity specified for the Aprilia Pegaso 650. This specification must be checked every 500 km, with changes recommended after the first 1000 km and subsequently every 6000 km or 12 months to maintain proper engine lubrication and performance.

Check the **correct** diagnostic procedures for coolant circulation and temperature management. keyboard_arrow_down

1.4 l is the required coolant capacity for the cooling system, with a 50% water and 50% antifreeze mixture recommended. The thermostatic valve begins opening at 60-70°C and fully opens at approximately 85°C to regulate coolant flow through the radiator and maintain optimal engine temperature.

What does the **documented** fluid capacity requirements specify for suspension service? keyboard_arrow_down

430 cmC of fork oil (right fork tube and left fork tube combined) is required for the front suspension system on the Aprilia Pegaso 650. The recommended fork oil is IP F.A. 5W or IP F.A. 20W, with intermediate performance options available by mixing the products in specific ratios as detailed in the lubrication chart on page 1-15 of the service manual.

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Reviews (3)

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This manual is a must-have for anyone with an Aprilia Pegaso 650. The step-by-step instructions are clear and easy to follow. Plus, the download process was smooth and quick!
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Rated 4 out of 5 stars
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I found this manual incredibly helpful for my Pegaso 650. The troubleshooting section saved me a lot of time. The email support was also fantastic, with quick responses to my queries!