1997-2004 Honda TRX250TE/TM Fourtrax® Service Manual
Honda TRX250TE/TM, Fourtrax® troubleshooting and repair reference for models from 1997-2004. Documents engine, chassis, and electrical system diagnostics. Part number: 61TX400
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Sample pages from the 1997-2004 Honda TRX250TE/TM Fourtrax® Service Manual manual
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Honda Models Covered & Key Technical Specifications
Models: Honda TRX250TE, Honda TRX250TM, Fourtrax Recon
Sub-models / Variants: TE (Electric Shift Program), TM (Manual shift), 1997-2001 (pre-update), After 2001 (post-update)
Trade Names: Fourtrax, Recon
Build Years: 1997–2004
Technical Data:
- Engine: Single-cylinder, 229 cc, 4-stroke, air-cooled
- Transmission: 5-speed with reverse, automatic clutch
- Fuel System: Piston valve carburetor, 20 mm throttle bore
- Starter: Recoil and electric starter
- Ignition: AC-CDI system
- Final Drive: Chain drive, 3.692 reduction ratio
- Max Operational Temperature: 80 C (176 F)
- Battery Capacity: 12V 10AH
Honda Manual Features & Content Preview
Inside the 1997–2004 Honda TRX250TE/TM Service Manual
- Covers 1997–2004 Honda TRX250TE and TRX250TM Fourtrax Recon ATVs including electric-shift and manual transmission configurations
- Official Honda publication 61TX400, providing factory-authorized technical documentation for the Recon series
- Includes 23 detailed sections covering maintenance, engine, chassis, and electrical systems with factory torque specifications
- Access the content immediately following checkout to support your equipment maintenance requirements
- Contains comprehensive wiring schematics for both 1997–2001 and post-2001 models, ensuring accurate electrical system diagnostics
- Indexed PDF navigation allows for rapid lookup of critical service limits and component identification
- This 378-page volume provides the exact specifications and what an OEM service publication covers for the Fourtrax Recon line
- The 2004-dated edition documents the transition of the TE electric shift program and updated engine specifications, making it the definitive reference for this eight-year production range
Component and Maintenance Documentation
The 1997–2004 Honda TRX250TE/TM service manual documents service procedures and technical specifications for the entire Fourtrax Recon vehicle lineup. Chapters provide organized guidance for engine removal, cylinder head diagnostics, transmission gear ratios, and chassis component maintenance. The text details the specific maintenance intervals required to keep the air-cooled engine performing within standards.
Technical chapters detail fuel system tuning, including jet needle positions and pilot screw adjustments for different model years. The manual lists fluid capacities, such as the 1.5–1.6 liter engine oil requirement and 80 cm3 final drive oil capacity. Electrical sections provide pinout identification and fuse ratings for the 15A main fuse system. Reference tables for torque values are grouped by fastener diameter, covering components from 5 mm screws to 32 mm axle nuts.
Technical Specifications Preview
Engine compression is documented at 1,275 kPa (185 psi) at 800 rpm. Intake and exhaust valve clearances are specified at 0.13 mm (0.005 in) measured cold. The oil pump rotor tip clearance service limit is 0.20 mm. Front and rear tire cold pressure is specified at 20 kPa (2.9 psi) for standard operation. Note: This page is a contents overview for the manual. It does not provide repair or diagnostic instructions.
An official 378-page Honda OEM workshop manual covering the 1997–2004 TRX250TE and TRX250TM, documenting engine, chassis, electrical, and fuel-system specifications for the Fourtrax Recon ATV.
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