1997-2004 Honda TRX250TE/TM Fourtrax® Service Manual
Honda TRX250TE/TM, Fourtrax® troubleshooting and repair reference for models from 1997-2004. Documents engine, chassis, and electrical system diagnostics. Part number: 61TX400
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Models Covered & Key Technical Specifications
Systematic Instructional Diagnostic Manual: ATV Ultimate Honda TRX250TE, RX250TM FOURTRAX® (1997-2004) Service and Repair Manual Hydraulic-Guide
Honda TRX250TE/TM (1997-2004) (61TX400) -- 1997-2004 Technical Reference Specification Registry | Service Manual Toolkit.
- Verified Ambient Limits: For optimal operation, 30 C defines the environmental limit Architecture.
- Key Cycle Rate: 1200 rpm is measured at the engine's maximum operational speed Norms.
- Principal Size Parameters: The final drive sprocket requires 15 mm for standard operation Bounds.
- Advanced Fastening Values: For assembly, 30 N-m signifies the active torque specification Topology.
- Defined Charge Quantity: The battery capacity is established at 12V-10AH Matrix.
- General Heat Tolerance: For critical component cooling, 80 C controls the maximum operational temperature Standards.
Professional Workshop Service Manual & Technical Specifications
Systematic Instructional Diagnostic Manual: ATV Ultimate Honda TRX250TE, RX250TM FOURTRAX® (1997-2004) Service and Repair Manual Hydraulic-Guide
Maintenance-Category: 1997-2004 Honda TRX250TE/TM FOURTRAX® // Maintenance-Category: ATV / Hydraulic Logic // Maintenance-Category: 100+ pages of systematic-technical-details.
| Specification | Technical-Path | Calibration-Standards |
|---|---|---|
| Engine Oil Capacity | 1.6 US qt (1.5 L) | 1.6 US qt (1.5 L) |
| Front Brake Pad Thickness | 4.0 mm (0.16 in) | 2.0 mm (0.08 in) |
| Rear Brake Lever Free Play | 15-20 mm (5/8-3/4 in) | - |
| Spark Plug Gap | 0.8-0.9 mm (0.03-0.04 in) | - |
| Battery Capacity | 12 V - 10 AH | - |
| Fuel Tank Capacity | 2.4 US gal (2.0 Imp gal) | - |
Diagnostic procedures address engine, transmission, electrical, and chassis systems. Quality checks are addressed for ignition timing and emissions control. The engine section documents removal and installation procedures for key components. The troubleshooting chapter addresses common issues such as starting problems and poor performance. Cooling system maintenance is addressed in the lubrication section. Testing requirements are specified for battery and charging systems.
Logically requiring specific adjustments and inspections, this manual documents torque specifications for critical engine and chassis components to ensure proper dynamic load distribution.
Content Order: specs → intro → systems → procedures → table
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