1994-2001 Yamaha Venture Vmax 500 snowmobile repair manual

Product Information

Table of Contents

GENERAL INFORMATION

• Machine Identification
  • Frame Serial Number
  • Engine Serial Number
• Important Information
  • Preparation for Removal and Disassembly
  • All Replacement Parts
  • Gaskets, Oil Seals, and O-rings
  • Lock Washers/Plates and Cotter Pins
  • Bearings and Oil Seals
  • Circlips
• Special Tools
  • For Tune-Up Service
  • For Engine Service
  • For Power Train Service
  • For Electrical Service

PERIODIC INSPECTION AND ADJUSTMENT

• Inspection Schedule
• Pre-Operation Check
• Regular Inspection
• Engine Oil and Oil Filter
• Air Filter
• Fuel System
• Cooling System
• Drive Chain
• Battery
• Brake System
• Tire Inspection
• Steering System
• Suspension System

CHASSIS

• Frame
• Front Fork
• Rear Suspension
• Wheels and Tires
• Brake System
• Steering
• Fenders
• Seat
• Footrests
• Bodywork

POWER TRAIN

• Engine
• Transmission
• Drive Shaft
• Differential
• Clutch
• Final Drive

ENGINE OVERHAUL

• Cylinder Head
• Valves
• Pistons and Rings
• Crankshaft
• Camshaft
• Timing Chain
• Lubrication System
• Cooling System

COOLING SYSTEM

• Radiator
• Water Pump
• Thermostat
• Hoses
• Coolant

CARBURETION

• Carburetor Types
• Fuel Delivery System
• Air Intake System
• Carburetor Adjustment
• Jetting
• Troubleshooting

ELECTRICAL

• Electrical Components
• Wiring Diagrams
• Battery
• Charging System
• Ignition System
• Lighting System
• Starting System
• Switches and Controls

SPECIFICATIONS

• General Specifications
• Engine Specifications
• Chassis Specifications
• Electrical Specifications
• Maintenance Specifications

OPTIONAL KIT

• Accessory Installation
• Optional Equipment
• Kit Specifications

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