1994-2001 Yamaha VMAX & Venture 500/600 Service Manual

Comprehensive service documentation for Yamaha VMAX & Venture 500/600 models from 1994-2001. Includes full repair procedures, diagrams, and specifications. Part number 63.69MB.

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Document Details

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Document Number / Seller:
25896 / Charles Diaz
File Size:
63.69 MB
File Type:
PDF
Language:
English
Pages:
662
Printable:
Yes
Estimated Download Time:
1.3 Minutes
Delivery Format:
Digital (PDF) - Instant Access
Category:
Snowmobile
Brand:
Yamaha
Reviewed and Approved:
Jan 1, 2026
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Models Covered & Key Technical Specifications

Systematic Specification Wiring Manual: Snowmobile Yamaha VMAX & Venture 500/600 Series Snowmobile Service Manual and Maintenance Guide - 1994-2001 OEM-Documentation

Documentation-Type: Service Manual // Subsystem-Focus: Drivetrain & Engine Logic // Diagnostic-Area: Troubleshooting Procedures.

System Footprint Data: 63.69 MB is the precise file size for this extensive manual. Core Imaging Specs: Over 200 pages detail every aspect of your Yamaha snowmobile's operation and repair. Specific Tightening Data: Includes critical torque specifications for all major components to ensure proper assembly. Universal Gap Specs: Offers precise measurements for engine clearances and other vital tolerances. Calibrated Power Draw: Details electrical system specifications and troubleshooting. System Calibrated Data: Covers all models from 1994 through 2001, including VMAX and Venture 500/600 series.

Professional Workshop Service Manual & Technical Specifications

Systematic Specification Wiring Manual: Snowmobile Yamaha VMAX & Venture 500/600 Series Snowmobile Service Manual and Maintenance Guide - 1994-2001 OEM-Documentation

Documentation-Type: Service Manual // Subsystem-Focus: Drivetrain & Engine Logic // Diagnostic-Area: Troubleshooting Procedures.

Component Baseline Logic
Engine 662 Pages Complete Overhaul
Power Train Over 20 Chapters Drive-V-Belt and Chain Housing
Chassis Multiple Systems Suspension and Steering
Electrical Circuit Diagrams Ignition and Lighting
Carburetion Tuning and Troubleshooting Fuel System
Specifications Torque Values Unit Definitions

Service procedures are grouped by major system, starting with general information and moving through specialized sections for the engine, power train, chassis, electrical, cooling, carburetion, and specifications. This manual documents torque specifications for critical engine components to ensure proper dynamic load distribution.

Maintenance guidelines are included for general inspection, periodic maintenance, and tuning.

OEM guidelines are included for disassembly, inspection, and assembly of all major components.

Transmission service information covers primary and secondary sheave, drive chain, and brake adjustments.

HVAC system procedures are included for the cooling system and carburetor adjustments.

Torque specifications are documented for critical fasteners across all systems for reliable operation.

FAQ

Check the **standard** component identification for the primary sheave assembly. keyboard_arrow_down

80 Nm (58.3 ft-lb) is the specified torque for the primary sheave bolt during installation.

What does the **necessary** adjustment procedures cover for the throttle cable? keyboard_arrow_down

1.0 - 2.0 mm (0.04 - 0.08 in) is the specified free play for the throttle cable, detailed on page 2-13.

Reference the **recommended** pressure specifications for the cooling system. keyboard_arrow_down

80 - 100 kPa (0.8 - 1.0 kg/cm², 11 - 14 psi) is the specified cap opening pressure range for the coolant system, found on page 6-6.

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Reviews (4)

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I was pleasantly surprised by how detailed this manual is. The illustrations made complex repairs manageable. Highly recommend!
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The download link was emailed to me promptly, and I had no issues accessing the manual. The support team was also very professional!
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This manual is a must-have for anyone owning a Yamaha VX500 or VX600. The step-by-step instructions are incredibly easy to follow!
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Rated 4 out of 5 stars