2001-2007 Triumph Motorcycle Service and Repair Manual
Wiring diagrams, specifications, and repair sequences for Triumph Bonneville, T100, America, Speedmaster, Thruxton, Scrambler. Includes torque specifications, component locations, and diagnostic aids. P/N 4364.
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Triumph Models Covered & Key Technical Specifications
Models: Triumph Bonneville, Triumph T100, Triumph America, Triumph Speedmaster, Triumph Thruxton, Triumph Scrambler
Sub-models / Variants: 790cc, 865cc, 2001–2006, 2007
Build Years: 2001–2007
Serial Numbers: Engine Numbers (Sample: 211132 and 186916)
Technical Data:
- Engine: Four-stroke parallel twin
- Capacity: 790 cc and 865 cc
- Transmission: Five-speed constant mesh
- Cooling: Air/oil cooled
- Fuel system: Twin CVK Keihin carburetors
- Valve clearance (intake): 0.15–0.20 mm
- Valve clearance (exhaust): 0.25–0.30 mm
- Engine idle speed: 1000 ± 50 rpm
- Engine oil capacity: 3.3 liters (oil change) to 4.5 liters (dry fill)
- Spark plug type: NGK DPR8EA-9
Triumph Manual Features & Content Preview
2001–2007 Triumph Bonneville and Modern Classic Service Manual
- Covers 2001–2007 Triumph Bonneville, T100, America, Speedmaster, Thruxton, and Scrambler series, including 790cc and 865cc engine variants
- Third-party publication: Haynes Service and Repair Manual, publication 4364, 2007 edition
- Contains 240 pages with detailed technical specifications, wiring diagrams, and component location guides
- Stored against your account so you can retrieve it after a hard-drive loss
- Full-text search finds any part number in seconds
- Suitable for printing individual sections for shop-floor use
- This 2007 edition provides the definitive service framework for the Hinckley-era parallel twin engine architecture, documenting everything from modular engine assembly to carburetion tuning for the entire 2001–2007 range
Content Scope and Documentation
The 2001–2007 Triumph Bonneville service manual provides an in-depth reference for maintenance and overhaul, documenting the parallel twin engine, transmission, fuel, and electrical systems. Chapters routine servicing schedules, valve clearance adjustments, and suspension maintenance, while internal mechanical sections detail piston, camshaft, and clutch service procedures.
Additional documentation addresses the cooling system, chassis, bodywork, and ignition timing. Reference sections include diagnostic charts, torque setting tables, and electrical diagrams, ensuring technicians possess the necessary data for all major and minor components.
Technical Data Preview
Technical specifications are organized by model year and configuration, providing essential reference values for servicing the 2001–2007 Triumph Bonneville family. Intake valve clearance is specified at 0.15–0.20 mm in the engine data section. Cylinder head bolt torque values are documented in a multi-stage sequence, with final-stage angles of 90° specified in the engine assembly data. The Triumph Bonneville spark plug gap is documented at 0.8–0.9 mm.
Reference only — always consult a certified technician before performing service on this equipment. A 240-page Haynes service and repair manual documenting the 2001–2007 Triumph Bonneville, T100, America, Speedmaster, Thruxton, and Scrambler for mechanical, electrical, and maintenance-related reference tasks.
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