Honda CBR600RR 2007–2008 Service Manual & Parts Microfiches Collection

Use the service manual for diagnostic tests and repair procedures, and the microfiches to see how components fit together. The exploded views show numbered callouts without matching part-number tables.

PDF Search and Navigation

Text search and chapter bookmarks: The service chapters have searchable text and bookmarks. The cover and parts microfiches are image-only. Zoom in to read the ECM pin labels and wire-color codes on the main wiring diagram.

The download contains one printable PDF with 603 pages, including one additional parts-catalog reference page.

Engine, Fuel Injection, and Chassis Service

The selected procedures below are part of the workshop coverage. The manual also includes exhaust-system removal and headlight aiming.

• Engine and transmission: Engine removal, cylinder-head and valve service, crankcase separation, piston inspection, clutch overhaul, and transmission disassembly with gear and shaft inspection.
• PGM-FI diagnostics: Fault-code retrieval, symptom-based troubleshooting, fuel pressure and delivery tests, and separate checks for primary and secondary injectors.
• Electronic steering damper: Stationary function testing, linear-solenoid circuit diagnosis, and removal and installation of the Honda Electronic Steering Damper (HESD).
• Steering and suspension: Fork disassembly and reassembly, steering-head and wheel bearing service, swingarm pivot inspection, and rear suspension linkage service.
• Hydraulic brakes: Fluid replacement and bleeding, brake disc inspection, and overhaul procedures for the front and rear master cylinders and calipers.

The procedures are suited to technicians and experienced owners who are comfortable with precision measurement and electrical fault tracing and have access to the specified tools.

Fuel Injection, Emissions, and Electrical Faults

The Honda Diagnostic System (HDS) procedures cover current data, freeze data, and main and subcodes. Separate MIL blink-code instructions provide another way to retrieve faults. Use the PGM-FI system diagram and ECM connector views with the fault charts to trace sensor, idle-air control, ECM power, and ground circuits.

The Exhaust Gas Control Valve (EGCV) procedures cover potentiometer and servomotor diagnosis as well as cable inspection and adjustment. The idle-air control section explains how the IACV controls idle speed automatically. The throttle-body removal procedure cautions against lifting the assembly by the fuel rail. California-specific service covers the EVAP canister, purge-control solenoid, and vacuum-hose routing. The manual also covers PAIR secondary-air inspection and distinguishes U.S. and Canadian specifications where applicable.

Charging and ignition procedures include current leakage and charging-output tests, regulator/rectifier checks, direct ignition coil checks, crankshaft-position sensor peak-voltage testing, and ignition timing inspection. Starter coverage includes motor overhaul, relay testing, and diagnosis of the clutch, neutral, and sidestand interlocks. The instrument section covers meter and warning-indicator faults.

Engine, Cooling, and Rear Shock

Engine procedures include compression testing, valve-guide replacement, valve-seat refacing, camshaft timing, and color-coded bearing selection. The camshaft-holder procedure specifies the bolt sequence to avoid damaging the holders. Transmission and piston/cylinder work require engine removal.

Lubrication service covers the oil pump, strainer, pressure-relief valve, and oil cooler. Cooling procedures include radiator-cap and system pressure tests, thermostat inspection, water-pump mechanical-seal checks, and coolant replacement with air bleeding. Rear-shock coverage is limited to inspection, mounting-bearing service, and assembly replacement.

Maintenance References and Special Tools

Maintenance schedules, component torque tables, lubrication specifications, fluid capacities, wear limits, and valve-clearance data support inspections and reassembly. The manual includes lubrication and cooling flow diagrams, charging and starter circuit diagrams, and cable, harness, and hose routing illustrations. Special-tool references include the SCS connector 070PZ-ZY30100, valve spring compressor 07757-0010000, and fork damper install set 070MF-MBZC100.

Service Specification Examples

• Fuel pressure at idle: 343 kPa (50 psi) for the CBR600RR PGM-FI system.
• Drive chain slack: 30–40 mm (1.2–1.6 in) for the CBR600RR rear drive chain.