2006 Yamaha YFM700RV Raptor ATV Service Repair Manual (P/N EBS01001)
401 Pages • 12.62 MB • Instant, Printable PDF
Yamaha Models Covered & Key Technical Specifications
Models: YFM700RV Raptor
Sub-models / Variants: 2006–2008 Yamaha Raptor 700 series
Model Years: 2006–2008
Technical Data:
- Engine displacement: 686 cm3
- Engine type: Liquid-cooled 4-stroke, SOHC
- Fuel system: Electronic Fuel Injection (EFI), 324 kPa pressure
- Transmission: 5-speed constant mesh with reverse, chain drive
- Brake system: Dual front disc, single rear disc, DOT 4 fluid
- Battery capacity: 12 V 8.0 Ah (GT9B-4)
- Spark plug: CR8E/NGK (0.7–0.8 mm gap)
- Tire size: AT21x7-10 front, AT20x10-9 rear
- Overall length: 1,845 mm
Yamaha Manual Features & Content Preview
- Covers the 2006–2008 Yamaha YFM700RV Raptor 700 series all-terrain vehicles, detailing system-wide diagnostics and powertrain maintenance.
- Original OEM publication ID EBS01001. Documents official factory specifications and procedures.
- Contains 401 pages of technical information. Features exploded diagrams, coolant flow diagrams, oil flow diagrams, cable routing diagrams, electrical circuit diagrams, and diagnostic tables.
- The definitive source for engine overhauls, chassis geometry, fuel injection diagnostics, electronic control system routines, and complete troubleshooting.
- Details critical powertrain components including the throttle body, water pump, cylinder head, shift shaft, A.C. magneto, starter clutch, and balancer.
- Outlines suspension and driveline maintenance for steering knuckles, front shock absorbers, rear shock absorbers, relay arms, swingarms, drive chains, and transmissions.
Factory Maintenance and System Coverage
The 2006–2008 Yamaha Raptor 700 workshop PDF documentation offers a comprehensive look at the vehicle's mechanical requirements for any repair. Need to understand the 686 cm³ liquid-cooled powerplant? The text breaks it down. Chapters logically segment information into General Information, Specifications, Periodic Checks, Engine Overhaul, Cooling System, Fuel Injection Diagnostics, Chassis, and Electrical Systems. Expert-level explanations cover every major component. You get clear insights into everything from the crankcase to the rear swingarm and link suspension assemblies.
This manual provides step-by-step instructions for tasks that typically require an expensive trip to the dealership, such as adjusting the valve clearance, bleeding the hydraulic brake system, rebuilding brake calipers, replacing the timing chain, and executing fuel injection diagnostics. By providing exact factory resistance values and flow routing, this guide significantly speeds up diagnostic times in a professional shop environment.
Specifications and Technical Data Preview
Technical data heavily focuses on engine and chassis systems. You will find cylinder head bolt torque sequences alongside exact fluid capacities, such as the 1.61-liter coolant system. The engine specification table lists the intake valve clearance at 0.09–0.13 mm. Electrical diagnostics are equally detailed. The crankshaft position sensor resistance for the YFM700RV is precisely mapped out at 192–288 ohms at 20 °C. Beyond raw numbers, the publication includes highly detailed wiring diagrams and diagnostic tables targeting fuel pump and ignition circuits. For example, it notes the fuel pressure regulator maintains 324 kPa to ensure proper injector operation. Always verify these values against the full official documentation and exercise caution during any mechanical work, as high-pressure fuel systems and electrical components pose inherent safety risks.
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