2006-2009 Honda TRX680FA, TRX680FGA Service Manual

Shop manual for TRX680FA, TRX680FGA with PGM-FI system. Covers engine management, drivetrain, and maintenance. PN 61KRN10

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Document Details

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Document Number / Seller:
26098 / Charles Jackson
File Size:
30.70 MB
File Type:
ZIP
Language:
English
Printable:
Yes
Category:
ATV
Last updated / verified
Apr 25, 2025

Models Covered & Key Technical Specifications

Honda TRX680FA, TRX680FGA (61KRN10) - 2006-2009

Service manual for TRX680FA / TRX680FGA ATVs. Repair and maintenance resource.

  • General Specifications: Engine dry weight is 60.4 kg (133.2 lbs) as specified.
  • Engine Oil Capacity: After draining, 2.7 liters (2.9 US qt) is the required capacity.
  • Coolant Capacity: Radiator and engine capacity totals 2.0 liters (2.1 US qt) according to specifications.
  • Tire Size: Front tire size is AT25x8R12** for standard operation.
  • Torque Values: Lower engine hanger nut torque is 54 N-m (5.5 kgf-m) per the specifications.
  • Fuel Pump Flow: At 12 V, 71 cm3 (2.4 US oz) minimum is the specified flow for the pump.

Professional Workshop Service Manual & Technical Specifications

Honda TRX680FA, TRX680FGA Service Manual: 2006-2009 models Library-Master

Component-Focus: TRX680FA, TRX680FGA // System-Identifier: PGM-FI / Automatic Transmission Logic // Component-Focus: Repair & Maintenance

Assessment-Element Diagnostic-Logic Calibration-Standards
Engine 60.4 kg (133.2 lbs) Standard
Oil Capacity 2.7 liters (2.9 US qt) Standard
Coolant 2.0 liters (2.1 US qt) Standard
Tire Size AT25x8R12** Standard
Fuel Pump 71 cm3 minimum Standard
Torque 54 Nm (Lower Hanger Nut) Standard

Documentation sections include:

  • General Information
  • Technical Features
  • Frame/Body Panels/Exhaust System
  • Lubrication System
  • Fuel System (PGM-FI)

This manual provides comprehensive documentation for the Honda TRX680FA and TRX680FGA ATVs, covering all essential systems for repair and maintenance. It details procedures for engine, fuel, lubrication, and cooling systems, ensuring proper operation. The guide includes specific instructions for frame and body panel work, suspension adjustments, and electrical system diagnostics. Efficiently requiring the correct application of maintenance procedures, this document aids in preserving the vehicle's peak operating condition and emissions compliance. It documents torque specifications for critical engine components to ensure proper assembly and performance.

Service information includes procedures for removal and installation of all major components, along with troubleshooting guidance for common issues. The manual emphasizes safety throughout its sections, providing warnings and precautions for all service tasks to prevent injury or damage.

FAQ

Identify the **correct** service interval parameters for the TRX680FA? keyboard_arrow_down

20 operating hours or 1 month is the initial interval for Fuel Line service, while the Air Cleaner requires inspection every 100 operating hours or 12 months.

What procedures **documented** for the PGM-FI system address idle speed issues? keyboard_arrow_down

Check the throttle operation and lever free play, intake air leak or engine top-end problems, and IACV operation for idle speed issues.

Determine the **precise** tool requirements for checking the radiator cap pressure? keyboard_arrow_down

A cooling system pressure tester (SVTS4AH) and cooling system adaptor (OTCJ33984A) are required for radiator cap pressure testing.

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Reviews (3)

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This service manual is a must-have for anyone who owns a 2006-2009 Honda Rincon. The detailed instructions make repairs much easier, and I had a smooth download experience. Highly recommended!
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The manual covers everything you need to know about the Honda Rincon. The download process was quick, and customer support was very helpful when I had questions. Would definitely buy again!
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Rated 4 out of 5 stars