1992-2001 Honda CR500R Motorcycle Workshop Manual

Honda CR500R troubleshooting and repair reference for 1992-2001 models. Covers engine, chassis, electrical systems, and maintenance procedures. Part Number: 11GH200

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Document Details

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Document Number / Seller:
26115 / Douglas Morris
File Size:
19.78 MB
File Type:
PDF
Language:
English
Pages:
213
Printable:
Yes
Category:
Motorbike
Last updated / verified
Jan 20, 2026

Models Covered & Key Technical Specifications

Honda CR500R (11GH200) Motorcycle Workshop Service Manual (1992-2001) – Full 175 Page Doc | Instant PDF Knowledge-Base Engine & Powertrain Specs | Dossier.

  • Approved Package Size: 9.0 liters (2.38 US gal, 1.98 Imp gal) establishes the cooling system capacity Framework.
  • Factory Native Resolution: 89 x 79 mm defines the cylinder bore and stroke specifications Architecture.
  • Primary Threaded Fastener Data: 2.520:1 is the primary reduction gear ratio Norms.
  • General Alignment Specs: The transmission features a 5-speed constant mesh pattern Topology.
  • Essential Thermal Limits: 32:1 ratio dictates the fuel/oil premix standard Matrix.
  • Operational Net Mass: 27.1 kg (59.8 lb) signifies the dry engine weight Standards.

Professional Workshop Service Manual & Technical Specifications

Enhanced Installation Manual: Motorcycle Honda CR500R Motorcycle Workshop Service Manual (1992-2001) – Full 175 Page Doc | Instant PDF Knowledge-Base

Coverage-Scope: Honda CR500R (1992-2001 Series) // Repair-Classification: Motorcycle / Engine Logic // Asset-ID: 11GH200.

Specification Value Framework
Engine Dry Weight 27.1 kg (59.8 lb) Standard
Recommended Transmission Oil API Service classification: SF or SG Specification
Coolant Capacity 1.08 liters (1.14 US qt, 0.95 Imp qt) Maintenance
Primary Drive Gear Ratio 2.520:1 Powertrain

Providing a structural breakdown of the 1992-2001 Honda CR500R Motorcycle Workshop Service Manual. This document offers detailed information on all major systems and components.

Wear limits are specified for engine and chassis components, ensuring longevity and performance.

System operation descriptions cover the fuel, cooling, and lubrication systems for optimal function.

The documentation addresses troubleshooting procedures for common issues across all major systems.

Assembly instructions are detailed for critical components like the engine, transmission, and suspension.

Hydraulic schematics are included for the brake system, clarifying fluid flow and component interaction.

This manual documents torque specifications for critical fasteners to ensure proper assembly and prevent structural misalignment prevention.

FAQ

What is the **required** fluid capacity for the Honda CR500R? keyboard_arrow_down

9.0 liters (2.38 US gal, 1.98 Imp gal) is the specified fuel tank capacity.

Calculate the **specified** component identification for the transmission. keyboard_arrow_down

The transmission features a 5-speed constant mesh pattern with a 2.520:1 primary reduction.

What values are **essential** for the spark plug gap? keyboard_arrow_down

0.5-0.6 mm (0.020-0.024 in) is the essential spark plug gap specification.

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Reviews (4)

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I appreciated the quick response when I had a question. The manual is well-organized and easy to navigate, perfect for both beginners and experts!
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Rated 4 out of 5 stars
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The download process was seamless, and the email response for support was lightning fast. The manual covers everything you need to know about the CR500R!
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This manual is incredibly detailed and easy to follow. The troubleshooting guides saved me so much time! Highly recommend it to any CR500R enthusiast.