1977-1984 Suzuki GS550E Service Manual

Technical reference for the Suzuki GS550E covering 1977-1984 models. Documents engine, chassis, and electrical systems with diagrams. PN 99500-35010-03E.

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Document Details

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Document Number / Seller:
26146 / George Miller
File Size:
51.81 MB
File Type:
PDF
Language:
English
Pages:
352
Printable:
Yes
Category:
Motorcycle
Last updated / verified
Dec 26, 2025

Models Covered & Key Technical Specifications

Suzuki GS550 Service Manual: 1977-1984

Suzuki GS550 (1983) (99500-35010-03E) -- 1977-1984 Industrial Reference Manual | Series

  • Prescribed Angular Speed: 1200 rpm is designed for optimal engine performance.
  • Documented Enclosure Specs: For proper cooling, 5000 rpm delivers sustained operation.
  • Maximum Native Resolution: The system requires 4.0 mm for precise valve adjustments.
  • System Volume: For general maintenance, the engine oil capacity is 2.4 L.
  • Consumption Data: The air filter element is configured at every 3000 km.
  • Technical Travel Rate: The front fork air pressure establishes the standard 0.3 kg/cm .

Professional Workshop Service Manual & Technical Specifications

Suzuki GS550 Service Manual: 1977-1984

Suzuki GS550 (1983) (99500-35010-03E) // Subsystem-Focus: Engine / Lubrication Logic // Serial-Range: 1977-1984.

Assessment-Element Technical-Path Calibration-Spec
Engine Oil Capacity Main Gallery 2.4 L (2.5 US qt)
Fuel Tank Capacity Main Gallery 19 L (4.8 US gal)
Front Fork Air Pressure Front Fork System 0.3 kg/cm
(4.3 psi)
Spark Plug Gap Electrical System 0.6-0.7 mm (0.024-0.028 in)
Valve Clearance (Cold) Engine Internals 0.08-0.13 mm
Tire Pressure (Front) Tire and Wheel 200 kPa (2.00 kg/cm
, 28 psi)

The service manual covers general information, periodic maintenance and tune-up procedures, engine servicing, fuel and lubrication systems, emission control and regulations, electrical systems, chassis components, and supplementary servicing information. It details procedures for disassembly, inspection, repair, and reassembly of all major motorcycle systems.

Installation guidelines are provided for the front and rear suspension systems, including the anti-dive front fork and full-floating suspension.

Maintenance guidelines are included for the engine, covering checks, removal, installation, and overhaul. This includes detailed steps for cylinder head servicing, camshafts, and crankshaft.

OEM guidelines are included for the fuel and lubrication systems, detailing carburetor construction, float height adjustment, and engine oil specifications.

Transmission service information covers clutch and drive chain maintenance, along with gear inspection.

HVAC system procedures are included for the electrical system, detailing starter motor, ignition system, and charging system diagnostics.

This manual documents torque specifications for critical engine components to ensure proper assembly stress control.

FAQ

What **calibrated** values are needed for the system architecture? keyboard_arrow_down

115 N·m dry specification is required for the main camshaft journal tightening torque.

Assess the **applicable** tool requirements. keyboard_arrow_down

A 6 mm "T" type hexagon wrench is required for the exhaust pipe clamp bolt removal.

What **exact** components require electrical values? keyboard_arrow_down

The starter relay resistance is approximately 3-4 Ω, as detailed on page 302.

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This manual has been a lifesaver for my motorcycle maintenance. The download process was smooth, and I received my link almost immediately. Highly recommend for anyone looking to keep their bike in top shape!