Suzuki VZ800 Marauder V/W/X/Y/K1/K2/K3 Motorcycle - Service Manual & Parts Catalog (1997-2003)
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Models Covered & Key Technical Specifications
Marauder, VZ 800 / Suzuki Motor Corporation
- Suzuki VZ800 Marauder (1997-2003)
- Suzuki VZ800V Marauder (1997)
- Suzuki VZ800W Marauder (1998)
- Suzuki VZ800X Marauder (1999)
- Suzuki VZ800Y Marauder (2000)
- Suzuki VZ800K1 Marauder (2001)
- Suzuki VZ800K2 Marauder (2002)
- Suzuki VZ800K3 Marauder (2003)
Professional Workshop Service Manual & Technical Specifications
Suzuki VZ800 Marauder (1997-2003) Service Manual & Parts Catalog
This comprehensive technical collection includes the official Service Manual and the complete Parts Catalog for the Suzuki VZ800 Marauder series. Covering the production years from 1997 to 2003, this resource is the definitive guide for owners, DIY enthusiasts, and professional mechanics who want to maintain the performance and longevity of this iconic V-twin cruiser.
The Suzuki VZ800 Marauder is powered by a robust 805 cc (49.12 cu-in) liquid-cooled, 45-degree V-twin engine. Delivering 50.0 HP at 6500 RPM and 62.0 Nm of torque at 4000 RPM, this motorcycle combines classic custom styling with reliable Japanese engineering. Whether you are performing a simple oil change or a complete engine overhaul, these documents provide the exact factory specifications required for the job.
Detailed Model Coverage & Serial Numbers
This manual package covers the following model iterations and specific serial number ranges as identified in the factory documentation:
- Suzuki VZ800V Marauder (1997): Starting Frame VIN JS1AF111...V...
- Suzuki VZ800W Marauder (1998): Starting Frame VIN JS1AF111...W...
- Suzuki VZ800X Marauder (1999): Starting Frame VIN JS1AF111...X...
- Suzuki VZ800Y Marauder (2000): Starting Frame VIN JS1AF111...Y...
- Suzuki VZ800K1 Marauder (2001): Starting Frame VIN JS1AF111...1...
- Suzuki VZ800K2 Marauder (2002): Starting Frame VIN JS1AF111...2...
- Suzuki VZ800K3 Marauder (2003): Starting Frame VIN JS1AF111...3...
What is Inside This Manual?
This technical bundle consists of over 180 pages of high-quality diagrams, step-by-step instructions, and exploded views. It is organized into several key sections to help you find information quickly:
- General Information: Breaking-in procedures, fuel and oil recommendations, and special cleaning instructions.
- Periodic Maintenance: Lubrication charts, valve clearance adjustments, and spark plug inspection intervals.
- Engine: Detailed procedures for the 805cc V2 four-stroke engine, including cylinder head service, piston replacement, and clutch adjustments.
- Fuel and Lubrication System: Carburetor synchronization, fuel pump testing, and oil pressure specifications.
- Chassis: Front fork rebuilding, brake system bleeding (disc front/drum rear), and final drive chain maintenance.
- Electrical System: Wiring diagrams, battery charging specifications, and ignition timing troubleshooting.
- Servicing Information: Torque force charts, wire/hose routing, and specialized tool requirements.
- Emission Control: Specific data for US-model compliance and vacuum hose routing.
Why This Manual is Essential
The Suzuki Marauder is known for its unique chain drive (unlike many other cruisers in its class) and its inverted front forks, which provide superior handling. Understanding these specific components is vital. This manual provides the exact torque values and clearance tolerances that are not found in generic repair books.
By using the included Parts Catalog, you can also identify every single nut, bolt, and gasket by its official Suzuki part number, making it easy to order replacement parts online or from a local dealer without any guesswork.
Maximize the value of your Suzuki VZ800 Marauder by having the correct technical data ready whenever you need it.
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