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2003-2009 Suzuki RM250 owner´s service manual

Models covered in this manual:

  • 2003 Suzuki RM250
  • 2004 Suzuki RM250
  • 2005 Suzuki RM250
  • 2006 Suzuki RM250
  • 2007 Suzuki RM250
  • 2008 Suzuki RM250
  • 2009 Suzuki RM250

File specifications

File size: 89.65 MB
File type: PDF
Language: English

Printable: Yes
Estimated download time: 1.84 Minutes
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Product Information

Table of Contents

GENERAL INFORMATION

  • Foreword
  • How to use this manual
  • General safety
  • Service rules
  • Specifications
  • Identification
  • Location of parts
  • Serial number location

PERIODIC MAINTENANCE

  • Maintenance schedule
  • Fuel line inspection
  • Throttle cable inspection and adjustment
  • Air cleaner inspection and maintenance
  • Spark plug inspection and replacement
  • Engine oil inspection and replacement
  • Radiator coolant inspection and replacement
  • Drive chain inspection and adjustment
  • Brake system inspection and maintenance
  • Tire inspection
  • Suspension inspection

ENGINE DISMOUNTING AND MOUNTING

  • Engine removal
  • Engine installation

CYLINDER, CYLINDER HEAD AND PISTON

  • Cylinder head removal and installation
  • Cylinder removal and installation
  • Piston removal and installation
  • Cylinder and piston inspection and service

CLUTCH

  • Clutch removal and installation
  • Clutch inspection and adjustment
  • Clutch assembly service

KICK STARTER

  • Kick starter removal and installation
  • Kick starter inspection and service

MAGNETO ROTOR AND STATOR

  • Magneto rotor removal and installation
  • Stator removal and installation
  • Magneto inspection and service

TRANSMISSION AND CRANKSHAFT

  • Transmission removal and installation
  • Crankshaft removal and installation
  • Transmission and crankshaft inspection and service

FUEL SYSTEM

  • Carburetor removal and installation
  • Carburetor inspection and service
  • Fuel tank removal and installation
  • Fuel line inspection and replacement

COOLING SYSTEM

  • Radiator removal and installation
  • Water pump removal and installation
  • Cooling system inspection and service

EXHAUST VALVE

  • Exhaust valve removal and installation
  • Exhaust valve inspection and service

CONSTRUCTIONS

  • Frame construction and inspection
  • Body components removal and installation

FRONT AND REAR WHEELS

  • Front wheel removal and installation
  • Rear wheel removal and installation
  • Wheel inspection and service

FRONT AND REAR BRAKES

  • Front brake removal and installation
  • Rear brake removal and installation
  • Brake inspection and service

FRONT FORK AND STEERING

  • Front fork removal and installation
  • Steering removal and installation
  • Front fork and steering inspection and service

REAR SUSPENSION

  • Rear suspension removal and installation
  • Rear suspension inspection and service

ELECTRICAL SYSTEM

  • Electrical components location
  • Wiring diagram
  • Battery inspection and service
  • Ignition system inspection and service
  • Lighting system inspection and service

TROUBLESHOOTING

  • Engine troubleshooting
  • Electrical system troubleshooting
  • Fuel system troubleshooting
  • Cooling system troubleshooting
  • Brake system troubleshooting
  • Suspension troubleshooting

SERVICE DATA

  • Engine specifications
  • Chassis specifications
  • Electrical specifications
  • Torque specifications
  • Lubrication specifications

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