2004 Suzuki RM250 Workshop Manual

Technical reference covering the 2004 Suzuki RM250 motorcycle, including engine, chassis, electrical, and suspension systems. Ref: 99000-20803

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Document Details

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Document Number / Seller:
26195 / Jerry Lewis
File Size:
89.65 MB
File Type:
PDF
Language:
English
Pages:
229
Printable:
Yes
Category:
Motorbike
Last updated / verified
Jan 6, 2026

Models Covered & Key Technical Specifications

Suzuki RM250 (2004) Workshop Manual | Factory Manual PDF Suzuki RM250 (2004) (99000-20803) | K4 Series Library

  • Designated Production Rate: 249cc provides the primary engine displacement Volume.
  • Primary Physical Specs: 10,500 RPM establishes the maximum engine operating limit Parameters.
  • Advanced Output Quality: 5-speed constant mesh transmission defines the core gearing system Configuration.
  • Defined Fill Levels: The fuel tank requires 8.0 L for standard operation Capacity.
  • Key Assembly Gap: The transmission oil capacity is specified as 750 ml (Change) Baseline.
  • Essential Print Rate: The spark plug gap requires 0.5 – 0.6 mm for optimal performance Requirements.

Manual Description & Preview

Suzuki RM250 (2004) Workshop Manual: Detailed Owner's Service Manual for Suzuki RM250 Motorcycle (2004) - 229 P. | Factory Grade Repository

Documentation-Type: Workshop Manual // Series-Validation: K4 / Motorcycle Logic // Engineering-Base: Technical Repair Procedures.

Specification Technical-Path Logic
Model Suzuki RM250 K4 Model Year
Page Count 229 Document Length
File Size 89.6483 MB Digital Storage Medium
Language English Communication Protocol

Repair data is categorized into the following sections, providing a comprehensive overview of the RM250:

Clearance measurements are addressed for the front and rear suspension systems, detailing adjustments and specifications.

Special procedures are addressed for engine disassembly and mounting, including critical torque values for fasteners.

Verification procedures are included for electrical system components, with schematics and testing methods.

Repair information is provided for the fuel system, covering carburetor tuning and settings for optimal performance.

The document includes coverage of periodic maintenance schedules, essential for longevity and reliability.

This manual documents torque specifications for critical engine and chassis components to ensure proper dynamic load distribution.

FAQ

Are tightening specifications and torque control requirements included in the document for assembly? keyboard_arrow_down

Manual includes information on tightening torque and lubrication points for various components, often accompanied by exploded view illustrations to provide visual context.

Does the manual contain information regarding fluid capacities and fuel recommendations? keyboard_arrow_down

General Information section lists fuel tank capacity and transmission oil volume requirements. It also includes specific references for two-stroke fuel and oil mixture ratios.

Can I find chapter-level coverage for the engine, cooling system, and electrical components in this PDF? keyboard_arrow_down

Manual includes dedicated chapters for the engine, cooling system, electrical system, and other major assemblies. Each section is structured to provide reference material for these systems, with a Service Data chapter included to offer consolidated technical details. The document provides comprehensive coverage spanning 229 pages to support the 2004 RM250 model.

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