1989-1995 Kawasaki TS 650 Tandem Sport JF 650 Jet Ski service manual

Product Information

Table of Contents:

General Information 1

• Introduction
• Model Identification
• Specifications
• Torque Specifications
• Special Tools
• Maintenance Schedule

Fuel System 2

• Fuel Tank
• Fuel Lines
• Fuel Pump
• Carburetor
• Fuel Filter
• Fuel System Inspection
• Fuel System Maintenance

Engine Lubrication System 3

• Lubrication Overview
• Oil Pump
• Oil Filter
• Oil Lines
• Lubrication Maintenance
• Oil Change Procedure

Exhaust System 4

• Exhaust Manifold
• Exhaust Pipe
• Muffler
• Silencer
• Exhaust System Maintenance
• Exhaust System Troubleshooting

Engine Top End 5

• Cylinder Head
• Valves and Valve Guides
• Camshaft
• Timing Chain/Belt
• Cylinder and Piston
• Top End Inspection
• Top End Maintenance

Engine Removal and Installation 6

• Preparation for Removal
• Engine Removal Procedure
• Engine Installation Procedure
• Post-Installation Checks

Engine Bottom End 7

• Crankcase
• Crankshaft
• Connecting Rods
• Bearings
• Bottom End Inspection
• Bottom End Maintenance

Cooling and Bilge Systems 8

• Cooling System Overview
• Water Pump
• Heat Exchanger
• Cooling System Inspection
• Bilge Pump
• Bilge System Maintenance

Drive Shaft 9

• Drive Shaft Overview
• Couplings
• Bearings
• Drive Shaft Removal
• Drive Shaft Installation
• Drive Shaft Maintenance

Pump and Impeller 10

• Jet Pump Overview
• Impeller Removal
• Impeller Inspection
• Pump Assembly
• Impeller Installation
• Pump and Impeller Maintenance

Steering 11

• Steering Handle
• Steering Cable
• Steering Nozzle
• Steering Adjustment
• Steering System Inspection
• Steering System Maintenance

Hull/Engine Hood 12

• Hull Overview
• Hull Inspection
• Hull Repairs
• Engine Hood Removal
• Engine Hood Installation
• Hull and Hood Maintenance

Electrical System 13

• Wiring Diagram
• Battery
• Ignition System
• Charging System
• Starter Motor
• Electrical System Inspection
• Electrical System Maintenance

Storage and Transporting 14

• Preparation for Storage
• Long-Term Storage Procedure
• Removal from Storage
• Transporting Guidelines

Appendix 15

• Troubleshooting Guide
• Maintenance Schedule
• Parts List
• Conversion Tables
• Glossary
• Index

Supplement - 1991 - 1995 Models 16

• Model Updates
• Revised Specifications
• Additional Maintenance Procedures
• Updated Troubleshooting

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