2008-2011 Kawasaki KFX450R ATV Service Manual

Diagnostic procedures and component service for the KFX450R, covering engine systems, chassis, and electrical components. Publication 99990-1139.

4.6starstarstarstarstar_half(5)
visibility Preview Available
Kawasaki 2008-2011 Kawasaki KFX450R ATV Service Manual manual page preview - page 1 of

Sample pages from the 2008-2011 Kawasaki KFX450R ATV Service Manual manual

Kawasaki 2008-2011 Kawasaki KFX450R ATV Service Manual manual preview page 1 - thumbnail
Kawasaki 2008-2011 Kawasaki KFX450R ATV Service Manual manual preview page 3 - thumbnail
Kawasaki 2008-2011 Kawasaki KFX450R ATV Service Manual manual preview page 5 - thumbnail
info_outline Click thumbnails to preview different pages

Purchase & Download

$18.45 (incl. VAT) Instant Download / No Shipping Fees
1 sold in the last 30 days
OR BUY NOW
verified_user
Lifetime Access
Re-download anytime
flash_on
Instant Download
Get it immediately
lock
Secure Payment
PayPal

Document Details

keyboard_arrow_down
Document Number / Seller:
26256 / Jessica Mason
File Size:
10.84 MB
File Type:
PDF
Language:
Printable:
Yes
Category:
ATV
Last updated / verified
Sep 5, 2025

Models Covered & Key Technical Specifications

Consolidated Engineering Assembly Manual: Kawasaki KFX450R (2008-2011) OEM-Documentation

Service-Nexus: KFX450R // Engineering-Base: ATV / DFI Logic // Specification-Class: Applied

  • Engineered Measurement Bounds: Bore and stroke 96.0 x 62.1 mm establishes the engine's displacement dimensions.
  • Principal Specifications: Displacement is 449 cm
  • Documented Design: Compression ratio is 12.0:1, signifying the engine's power generation capability.
  • Principal Specifications: Maximum horsepower is 31.9 kW (43 PS) at 7500 RPM, defining peak performance output.
  • Documented Design: Maximum torque reaches 41.9 N-m (4.3 kgf-m) at 7000 RPM, indicating the engine's rotational force.
  • Primary Requirements: The fuel tank capacity is 10.0 L (2.64 US gal), ensuring adequate fuel supply for operation.

Professional Workshop Service Manual & Technical Specifications

Consolidated Engineering Assembly Manual: Kawasaki KFX450R (2008-2011) OEM-Documentation

Service-Nexus: KFX450R // Engineering-Base: ATV / DFI Logic // Specification-Class: Applied

Specifications

Coolant

  • Type: Permanent type antifreeze for aluminum engines and radiators
  • Color: Green
  • Mixed Ratio: Soft water 50%, antifreeze 50%
  • Freezing Point: -35°C (-31°F)
  • Total Amount: 1.4 L (1.5 US qt.) (reserve tank full level, including radiator and engine)

Radiator

  • Cap Relief Pressure: 97 ~ 118 kPa (0.99 ~ 1.20 kgf/cm

Maintenance information covers

  • Periodic Maintenance Chart
  • Engine Top End procedures
  • Fuel System (DFI) diagnostics
  • Cooling System maintenance
  • Chassis and Electrical System checks

Thoroughly requiring comprehensive maintenance, this manual documents procedures for disassembly, inspection, and repair of the Kawasaki KFX450R's various systems. It details specifications for engine components, fuel delivery, cooling, and electrical systems to ensure optimal performance and longevity.

Engine Top End Procedures

This section details the disassembly and reassembly of the engine's top end, including camshafts, valves, and cylinder head components, along with critical clearance measurements.

Fuel System (DFI) Diagnostics

Provides troubleshooting guidance for the Digital Fuel Injection system, covering sensor diagnostics, fuel pump inspection, and ECU error code interpretation.

Cooling System Maintenance

Outlines procedures for coolant checks, radiator cleaning, water pump servicing, and air bleeding to maintain optimal engine operating temperature.

Chassis and Electrical System Checks

Includes inspection and maintenance for the ATV's chassis components, suspension, brakes, steering, and the electrical system, ensuring safe and reliable operation.

This manual documents torque specifications for critical engine components to ensure proper thread engagement security.

FAQ

Check the **standard** drive chain slack. keyboard_arrow_down

40 ~ 50 mm (1.57 ~ 1.97 in.) is the standard for drive chain slack, ensuring proper operation.

What does the **necessary** valve clearance inspection involve? keyboard_arrow_down

0.17 ~ 0.22 mm for exhaust and 0.10 ~ 0.15 mm for inlet valve clearance are the specified standards, requiring careful adjustment when the engine is cold.

Reference the **recommended** fuel tank capacity. keyboard_arrow_down

10.0 L (2.64 US gal) is the recommended fuel tank capacity, ensuring adequate fuel supply for operation.

Customer Reviews

Read what our customers say about this Kawasaki ATV manual and share your own experience.

Add a Review

* Required information
1000
Captcha Image

Reviews (5)

Avatar
New
Rated 5 out of 5 stars
Avatar
New
Very detailed and informative. The troubleshooting section helped me fix an electrical issue quickly. The download process was smooth, and customer support was very responsive when I had questions. 5 stars!
Avatar
New
The manual covers everything you need to know about the KFX450R. I was impressed with how quickly I got the download link after purchase. Excellent service!
Avatar
New
I appreciate the comprehensive approach of this manual. It has saved me a lot of money on repairs. The email support was very helpful when I had a concern about the download. Great experience!
Avatar
New
This manual is a lifesaver! The instructions are clear and easy to follow, making repairs straightforward. Downloading was a breeze; I received the link almost instantly! Highly recommended!