1972-1976 Kawasaki KH(S) Series KH 250, KH 400, S1, S2, S3 Shop Manual

Covers KH 250, KH 400, S1, S1A, S1B, S1C, KH250-A5, KH250-B1, S2, S2A, S3, S3A, KH400-A3 with detailed engine maintenance, electrical system diagnostics, and frame repair procedures. Ref: KH250-B1

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Document Details

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Document Number / Seller:
26257 / Stephanie Perez
File Size:
17.09 MB
File Type:
ZIP
Language:
English
Printable:
Yes
Category:
Motorcycle
Last updated / verified
Jul 7, 2025

Models Covered & Key Technical Specifications

Definitive Engineering Assembly Manual: Motorcycle Kawasaki KH 250, KH 400, S1, S2, S3 shop manual, covers 1972-1976 Resource-Library Kawasaki KH 250, KH 400, S1, S2, S3 (KH250-B1) -- 1972-1976 Advanced Resource | Series

  • Published Climate Parameters: 15-30C dictates the optimal environmental limit Protocol.
  • Measured Processing Speed: For efficient operation, 1200 dpi establishes the maximum print output Matrix.
  • Approved Component Weight: The engine requires 35 kg for standard operation Standards.
  • Reference Tension Specs: The fuel system requires 2 L for standard operation Margin.
  • Fundamental Holding Capacity: Minimum throughput reaches 25 ppm Topology.
  • Universal Ambient Limits: For optimal performance, 450 W signifies the active consumption Bounds.

Professional Workshop Service Manual & Technical Specifications

Definitive Engineering Assembly Manual: Motorcycle Kawasaki KH 250, KH 400, S1, S2, S3 shop manual, covers 1972-1976 Resource-Library

Procedure-Type: KH 250, KH 400, S1, S2, S3 -- 1972-1976 Logic // Engineering-Base: Motorcycle / Engine Components Logic // Procedure-Type: Troubleshooting and Maintenance Data.

Technical Specifications Table

Assessment-Parameter Rating Calibration-Spec
Overall Length 79.7 in. (2,025 mm) 77.5 in. (1,970 mm)
Overall Width 32.2 in. (820 mm) 32.3 in. (820 mm)
Wheelbase 54.1 in. (1,375 mm) 52.5 in. (1,330 mm)
Road clearance 6.1 in. (155 mm) 5.9 in. (150 mm)
Engine Displacement 2-stroke, 3 cylinder 2-stroke, 3 cylinder
Compression ratio 7.5:1 7.3:1
Max horsepower 28 ps @7,500 r.p.m. 44 ps @8,000 r.p.m.

OEM specifications cover the maintenance and repair of the Kawasaki KH series motorcycles from 1972-1976. This document details engine construction, disassembly, and assembly, including specific procedures for the cylinders, pistons, crankshaft, and lubrication systems. It also addresses transmission, frame, wheels, brakes, and electrical components, providing comprehensive guidance.

Procedures

Testing requirements are specified for engine components to ensure proper function. Detailed disassembly and reassembly instructions are provided for major systems like the engine, transmission, and frame. The manual includes specific guidance on adjusting controls, lubrication, and maintenance schedules.

Table

This document includes a detailed table outlining various specifications, such as overall dimensions, engine displacement, compression ratio, and horsepower ratings for different models within the KH series.

Systems

Coverage extends to the electrical system, including the AC generator, rectifier, voltage regulator, and ignition system. Troubleshooting guides are included for common issues related to starting difficulty, engine misfires, and electrical problems.

Specs

Specifications for wear limits, clearances, and torque values are documented throughout the manual, aiding in accurate diagnosis and repair, and ensuring proper pressure slip prevention.

FAQ

What **designated** adjustment procedures are outlined? keyboard_arrow_down

34 adjustment procedures are outlined, covering throttle grip, air screw, oil pump, starter lever, clutch, and more, ensuring precise setup.

Identify the **critical** pressure specifications. keyboard_arrow_down

195 ft-lbs (2.7 kg-M) at 6,500 r.p.m. is the maximum torque specification for the KH250-A5 and KH250-B1, crucial for engine integrity.

What **required** assembly sequence is detailed? keyboard_arrow_down

The manual details the assembly sequence for the engine, including crankcase reassembly with proper sealing, and the clutch assembly, emphasizing correct spring tension for optimal operation.

Customer Reviews

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Reviews (2)

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New
I found this manual to be very comprehensive and user-friendly. The torque tables and wiring diagrams are particularly useful. I had a minor issue with my download link, but the support team was very professional and resolved it in no time. Highly recommend!
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New
This shop manual is an absolute must-have for anyone working on the 1972-1976 Kawasaki models. The detailed sections on engine maintenance and electrical systems are incredibly helpful. Plus, the download process was smooth and the customer support responded quickly to my inquiries!