1971-1980 Kawasaki KV75 Monkey Motorcycle Service Manual

Complete technical data for your Kawasaki KV75 Monkey, covering diagnostics, service, and parts for the 1971-1980 models. Publication Part No. 99918-1058-01.

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Document Details

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Document Number / Seller:
26265 / Jessica Cook
File Size:
9.96 MB
File Type:
ZIP
Language:
English
Printable:
Yes
Category:
Minibike
Last updated / verified
Jan 29, 2025

Models Covered & Key Technical Specifications

Kawasaki KV75 Monkey Motorcycle Service Manual: 1971-1980 manual

Kawasaki KV75 Monkey (99918-1058-01) -- 1971-1980 Strategic Blueprint | Edition

  • Calibrated Displacement Data: 73cc (4.45 cu. in.) signifies the engine's total swept volume.
  • Running Clearance: For optimal operation, 0.034-0.040mm defines the piston-to-cylinder clearance.
  • Output Rating: 4.2 HP at 6,500 rpm denotes the maximum engine power output.
  • Processing Speed: For general use, 2.0 is the throttle valve cutaway measurement.
  • Resolution Data: 0.7mm is the standard spark plug gap required for proper ignition.
  • System Fill: 3.0 L (0.8 U.S. gal.) indicates the fuel tank capacity for sustained operation.

Professional Workshop Service Manual & Technical Specifications

Complete Installation Hydraulic Manual: Minibike Kawasaki KV75 Monkey: 1971-1980 manual Technical-Guide

Product-Line: Kawasaki KV75 Monkey // Application-Range: 1971-1980 Logic // Product-Line: Motorcycle Manual

Metric Parameters Framework
Engine Type 2 stroke, single cylinder, piston valve Specifications
Carburetor Mikuni VM15SC Components
Transmission 3-speed, constant mesh, return shift Operation
Front Brake Internal expanding, leading-trailing System
Drive Chain 420 Size, 88 links Drivetrain
Ignition System Magneto, CDI Electrical

Repair procedures are structured around the disassembly of various motorcycle systems. This manual provides detailed instructions for engine removal, crankcase splitting, and transmission component servicing. It includes procedures for the front and rear wheels, brakes, tires, and cables, as well as steering and suspension systems. Guidance is also provided for ignition and lighting system maintenance.

Disassembly instructions are documented for the engine and its components, including the cylinder head, piston, and crankshaft. Wear limits are specified for various parts, such as piston rings and bearings. System operation descriptions cover the fuel and lubrication systems. The documentation addresses ignition timing and spark plug maintenance. Assembly instructions are detailed for reassembling the engine and its sub-assemblies. The manual also includes troubleshooting steps for common issues.

Correctly requiring thorough maintenance, this manual details the steps for engine decarbonization and piston wear inspection. It also covers clutch operation and transmission gear maintenance. The manual details procedures for brake shoe lining wear checks and tire tread depth measurements. It also explains the proper lubrication of the drive chain and inspection of sprockets.

The documentation addresses the maintenance of the steering stem and front forks, along with rear suspension and drive chain adjustments. Ignition system checks, including contact breaker point inspection and coil resistance testing, are thoroughly explained. Lighting system checks and troubleshooting are also covered.

Disassembly instructions are documented for the engine and its components, including the cylinder head, piston, and crankshaft. Wear limits are specified for various parts, such as piston rings and bearings. System operation descriptions cover the fuel and lubrication systems. The documentation addresses ignition timing and spark plug maintenance. Assembly instructions are detailed for reassembling the engine and its sub-assemblies. The manual also includes troubleshooting steps for common issues.

Procedures are detailed for the disassembly and reassembly of the clutch, including checks for friction plate wear and spring tension. Transmission maintenance covers gear groove wear and shift drum wear inspections. The manual also details kickstarter operation and maintenance. The manual includes information on troubleshooting common engine and drive train noises, as well as frame-related noise issues.

FAQ

What are the **proper** clearance measurements? keyboard_arrow_down

0.034-0.040mm is the standard piston to cylinder clearance.

Specify the **standard** torque specifications. keyboard_arrow_down

4.5-6.2 kg-m (33-45 lb-ft) is the standard torque for the engine sprocket nut.

What is the **necessary** safety precautions? keyboard_arrow_down

Pages 83 and 84 describe essential wiring diagram checks for the lighting system to ensure proper function and safety.

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Reviews (5)

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This manual is a must-have for anyone working on a Kawasaki KV75. The detailed sections on engine adjustments and chassis maintenance are incredibly helpful. Highly recommend!
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The troubleshooting guide is particularly useful. I had a smooth download process and received my link almost immediately!
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I had a question regarding the assembly instructions and received a quick response from customer support. Very satisfied with the service!
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This manual covers everything you need to know about the KV75. Easy download and helpful diagrams make it a great purchase!
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Rated 4 out of 5 stars