1979-1985 Kawasaki KZ400, KZ500, KZ550 Motorcycle Service Manual

Covers KZ400, KZ500, KZ550 models with detailed procedures for engine, chassis, and electrical systems, including diagrams and specifications. Ref: kawkz5508082.zip

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Document Details

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Document Number / Seller:
26270 / Ronald Lee
File Size:
28.91 MB
File Type:
ZIP
Language:
English
Printable:
Yes
Category:
Bike
Last updated / verified
Mar 18, 2025

Models Covered & Key Technical Specifications

Kawasaki KZ400, KZ500, KZ550 (kawkz5508082.zip) manual, 1979-1985 models Reference-Archive

Kawasaki KZ400, KZ500, KZ550 (kawkz5508082.zip) | Kawasaki Toolkit.

  • Calibrated Dimensions: 2,150 mm establishes the overall length of the motorcycle.
  • Technical Resolution Data: 1200 dpi provides critical component inspection clarity.
  • Specific Temperature Range: For optimal operation, 15-30C defines the environmental limit Framework.
  • Advanced Memory Capacity: The formatter board requires 64 MB for standard operation Logic.
  • Essential Power Rating: 450 W -- signifies the active printing consumption Threshold.
  • Documented Performance Metrics: Climbing ability reaches 30 degrees Parameters.

Professional Workshop Service Manual & Technical Specifications

Industrial Assembly Operator's Manual: Bike High-Quality Kawasaki KZ400, KZ500, KZ550 manual, 1979-1985 models Reference-Archive

Documentation-Type: Motorcycle Service Manual // Product-Line: Kawasaki Bikes / Engine Logic // Documentation-Type: Procedures and Specifications.

TOP Component Rating Framework
Engine DOHC, 4-cylinder, 4-stroke, air-cooled Performance Specifications
Transmission 6-speed, constant mesh, return shift Gear Ratio Details
Brakes Dual disc brakes (front/rear) Braking System Components
Frame Tubular, double cradle Chassis Structure Information

The documentation provides guidance on procedures, specifications, systems, and maintenance.

Wiring diagrams are provided for

Complete schematics are included to aid in diagnosing electrical issues and understanding the bike's wiring harness.

Fuel system procedures are documented for

Detailed steps for the removal, installation, and adjustment of the fuel tank and carburetor systems are thoroughly explained.

Adjustment procedures are detailed for

Instructions for adjusting various components, including ignition timing, valve clearance, and throttle cables, are presented.

Timing procedures are documented for

Specific guidance on setting ignition timing and valve timing is provided to ensure optimal engine performance.

Technical notes are provided for

Important supplementary information and special instructions for specific procedures are highlighted throughout the manual.

This manual documents torque specifications for critical engine and chassis components to ensure proper assembly and pressure slip prevention.

FAQ

What **calibrated** system architecture values are listed for engine specifications? keyboard_arrow_down

9.5:1 is the compression ratio listed for the engine specification.

Assess the **applicable** tool requirements for clutch adjustments. keyboard_arrow_down

A specialized clutch holder tool (2) is required for clutch adjustment procedures.

What **exact** electrical values are referenced for the ignition system? keyboard_arrow_down

12V 45/40W and 12V 5/21W are the bulb wattage values for tail/brake light and turn signal lights, respectively.

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Reviews (2)

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New
I found this manual to be very informative and easy to follow. It covers everything from specifications to troubleshooting. Plus, the support via email was excellent, with quick responses to my questions. The download was seamless too!
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New
This service manual is a must-have for anyone with a KZ 550. The detailed breakdowns of disassembly and maintenance are incredibly helpful. The download process was smooth, and I received the link in my email almost instantly! Highly recommend!