2004-2006 Kawasaki Z750 Motorcycle Service Manual

Kawasaki Z750 (2004-2006) — maintenance and repair procedures for the Z750 motorcycle. Part # 99924-1255

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Document Details

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Document Number / Seller:
26291 / Elizabeth Crawford
File Size:
9.50 MB
File Type:
ZIP
Language:
English
Printable:
Yes
Category:
Bike
Last updated / verified
May 16, 2025

Models Covered & Key Technical Specifications

Kawasaki Z750 (2004-2006) Service Manual

Kawasaki Z750 — Service Manual.

  • General Information: Details on motorcycle specifications and general handling advice.
  • Periodic Maintenance: Outlines all routine checks and replacements needed.
  • Fuel System (DFI): Covers fuel injection system diagnostics and component testing.
  • Cooling System: Details radiator, pump, and thermostat maintenance.
  • Engine Top End: Procedures for valve clearance and cylinder head inspections.
  • Wheels and Tires: Information on tire pressure, wear, and wheel alignment.

Professional Workshop Service Manual & Technical Specifications

Kawasaki Z750 Motorcycle Service Manual: 2004-2006 edition Documentation-Framework

Machine-Range: 2004-2006 // Operational-Framework: Motorcycle / DFI System // Machine-Range: Kawasaki Z750 Assessment-Element Baseline Calibration-Standards
Engine Specifications 4-stroke, DOHC, 4-cylinder 68.4 × 50.9 mm Bore and Stroke
Performance 110 PS Max Horsepower 75 N·m Max Torque
Drive Train 6-speed Transmission 1.714 Primary Reduction Ratio
Brakes Dual Front Discs Single Rear Disc
Electrical System 12V 8Ah Battery LED Tail/Brake Lights
Cooling System Liquid-Cooled 3.8 L Engine Oil Capacity

Factory procedures are documented for the following systems, covering all aspects of maintenance and repair for your Kawasaki Z750:

Fuel System (DFI)

This section covers the digital fuel injection system, including detailed troubleshooting for common issues like the FI indicator LED, various sensor checks (throttle, pressure, temperature, etc.), fuel pump, and injector diagnostics. It includes procedures for adjusting idle speed and engine vacuum synchronization. High altitude adjustments are also addressed, noting the ECU's automatic compensation.

Periodic Maintenance

This chapter details the scheduled maintenance intervals and procedures. It covers cleaning the air cleaner element, throttle control system inspection, clutch operation, wheel and tire checks (pressure, wear, alignment), drive chain inspection and adjustment, and brake system inspections.

Cooling System

Provides information on the coolant, including checks for deterioration and level, draining, filling, and pressure testing. Procedures for the radiator, water pump, thermostat, and hoses are included, along with inspection and replacement of the radiator fan switch and water temperature sensor.

Engine Top End

This section focuses on the engine's top end components. Procedures for checking and adjusting valve clearance are detailed, including necessary shim replacements. It also covers the camshaft position sensor and crankshaft sensor inspection and troubleshooting.

Electrical System

Details the motorcycle's electrical components, including battery checks, lighting and switch operations, and diagnostics for various systems like the immobilizer and FI indicator LED. Wiring diagrams and troubleshooting flowcharts are provided for electrical system issues.

Frame

This section covers the motorcycle's frame, including removal and installation of components like side covers and the fuel tank. It details procedures for inspecting and maintaining the frame structure and related parts to ensure the motorcycle's integrity and safety. ...documents torque specifications for engine mounting bolts to ensure proper axial load stability.

FAQ

What **necessary** electrical values are provided for troubleshooting? keyboard_arrow_down

4.75-5.25 V DC is the standard input voltage for sensors like the main throttle and inlet air pressure sensors.

Determine the **recommended** calibration settings for the throttle body. keyboard_arrow_down

Idle speed should be set to 1100 ±50 r/min (rpm), and throttle grip free play should be 2-3 mm (0.08-0.12 in.).

What specifications are **calibrated** for the spark plug gap? keyboard_arrow_down

The standard spark plug gap is 0.7-0.8 mm (0.028-0.031 in.).

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Reviews (5)

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The manual is packed with useful information. The download process was smooth and the support team was professional!
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I found this manual to be very thorough. I had a quick question and received a prompt reply from support—excellent service!
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The manual is incredibly detailed and easy to follow. Download was seamless and I received my link quickly! Highly recommend!
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This service manual covers everything you need to know about the Z750. Customer support was responsive and helped with my download inquiries.
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Rated 5 out of 5 stars