1985-2002 Honda CH80 Elite Scooter Service Manual

Service manual for the 1985-2002 Honda CH80 Elite scooter, covering engine, chassis, and electrical systems. PN 00302-GE1-6700.

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Document Details

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Document Number / Seller:
26414 / Lisa Peterson
File Size:
33.89 MB
File Type:
ZIP
Language:
English
Printable:
Yes
Category:
Scooter
Last updated / verified
Oct 13, 2025

Models Covered & Key Technical Specifications

Full-Coverage Training Installation Manual: Scooter Definitive Honda CH80 Elite scooter repair manual (1985-02) Knowledge-Base

Honda CH80 Elite (00302-GE1-6700) -- 1985-2002 Technical Library | Repository.

  • Factory Bolt Torques: 80-100 N-m signifies the torque value for the rear axle nut Requirements.
  • Essential Volume Data: For optimal operation, 60 cc is the engine dry weight Baseline.
  • Key Clearance Data: The formatter board requires 0.05 mm for standard operation Configuration.
  • Primary Output Rating: For optimal operation, 1.4 kg/cm2 establishes the maximum print output Parameters.
  • General Processing Speed: 1985-00 models require 5000 rpm for standard operation Threshold.
  • Integral Coupling Torques: 13-17 N-m -- signifies the active printing consumption Sequences.

Professional Workshop Service Manual & Technical Specifications

Full-Coverage Training Installation Manual: Scooter Definitive Honda CH80 Elite scooter repair manual (1985-02) Knowledge-Base

Honda CH80 Elite (00302-GE1-6700) -- 1985-2002 Technical Library | Repository. Assembly-Group: 1985-2002 Honda CH80 Elite // Technical-Benchmarks: Scooter / Engine Logic // Assembly-Group: Complete repair and maintenance data.

Service Information

Document Overview Component Value Logic
Specifications 750 cc (25 US oz, 0.66 Imp qt.) at disassembly Engine oil capacity for standard operation
Torque Values 35-45 N·m (3.5 - 4.5 kg-m, 25–32 ft-lb) Drive face bolt torque specification
Troubleshooting Poor lubrication Engine requires specific lubrication measures to avoid damage

Factory procedures are documented for the Honda CH80 Elite scooter, providing comprehensive information on various systems and components. This manual details the proper maintenance, troubleshooting, and repair procedures required to keep the scooter in optimal condition.

Safety procedures are documented for

General safety precautions and specific warnings related to maintenance and repair operations, ensuring user safety.

Fluid capacities are listed for

Engine oil, transmission oil, and final reduction oil capacities are provided, along with recommended fluid types and service limits.

Tool requirements are listed for

Special and common tools needed for various maintenance and repair tasks, including part numbers where applicable.

Installation guidelines are provided for

Detailed instructions for the installation of various components, such as the engine, drive pulley, and electrical parts.

Maintenance guidelines are included for

Routine maintenance schedules and procedures, including checks for fuel lines, air cleaner, spark plugs, and brake systems.

The manual documents torque specifications for critical components, such as the rear axle nut and drive face, to ensure proper bolt stretch prevention and mechanical integrity. It provides a thorough overview of the scooter's systems, including the fuel system, engine, drivetrain, electrical system, and more, enabling users to perform accurate diagnostics and repairs.

FAQ

Calculate the **precise** pressure specifications keyboard_arrow_down

150 kPa (1.50 kg/cm², 22 psi) is the front tire pressure for up to 90 kg (200 lbs) load.

What values **proper** assembly sequence keyboard_arrow_down

After '86, the rear axle nut torque is 100–120 N·m (8.0–10.0 kg-m, 58–72 ft-lb).

Assess the **standard** service interval parameters keyboard_arrow_down

Every 1,000 mi (1,600 km), the engine oil and filter, and the carburetor idle speed require inspection.

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Reviews (3)

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Rated 4 out of 5 stars
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This repair manual has saved me so much time and money. Highly recommended!
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The manual is incredibly detailed and easy to follow. The diagrams are very helpful!