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1983-1987 Suzuki RG250, RG250W service manual Preview image 1
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1983-1987 Suzuki RG250, RG250W service manual

Includes the following models

RG250, RG250W / Suzuki

  • 1983 Suzuki RG250, RG250W
  • 1984 Suzuki RG250, RG250W
  • 1985 Suzuki RG250, RG250W
  • 1986 Suzuki RG250, RG250W
  • 1987 Suzuki RG250, RG250W

Production year(s): 83, 84, 85, 86, 87, 1983, 1984, 1985, 1986, 1987

File specifications

File size: 70.82 MB
File type: ZIP
Language: English

Printable: Yes
Estimated download time: 1.45 Minutes
$18.99 Instant Download

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Product Information

Table of Contents

General Information

  • Service Information
  • Vehicle Identification
  • Specifications
  • Torque Specifications

Periodic Maintenance and Tune-Up Procedures

  • Maintenance Schedule
  • Engine Oil and Filter Change
  • Spark Plug Inspection and Replacement
  • Air Filter Servicing
  • Valve Clearance Adjustment
  • Fuel Line Inspection
  • Coolant Inspection and Replacement


  • Engine Removal and Installation
  • Disassembly, Inspection, and Assembly of Engine
  • Clutch
  • Transmission
  • Crankshaft and Connecting Rods
  • Cylinder Head and Valves
  • Piston and Cylinder

Cooling System

  • Coolant Replacement and Air Bleeding
  • Radiator Inspection and Cleaning
  • Water Pump Inspection and Repair

Fuel and Lubrication System

  • Carburetor Adjustment and Overhaul
  • Fuel Tank and Tap Cleaning
  • Oil Pump Function and Servicing

Electrical System

  • Battery Maintenance and Charging
  • Ignition System
  • Starting System
  • Lighting and Signals
  • Wiring Diagrams


  • Frame and Bodywork
  • Front and Rear Suspension
  • Wheels, Tires, and Brakes
  • Steering System

Servicing Information

  • Troubleshooting
  • Special Tools
  • Service Data

RG250H ('87-Model) Specific Information

  • Model-Specific Features
  • Differences from Previous Models
  • Service and Maintenance Adjustments

This 1983-1987 Suzuki RG250, RG250W repair manual is an essential tool for mechanics, technicians, and owners. It provides detailed and comprehensive information on maintenance, troubleshooting, and repair procedures for the motorcycle. With step-by-step instructions and clear photos, the manual allows users to accurately and efficiently perform maintenance and repairs, saving time and money.

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