2007-2010 Suzuki RM-Z250 Service Manual

Technician-level documentation for your RM-Z250, covering maintenance and diagnostics

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Suzuki Models Covered & Key Technical Specifications

Models: Suzuki RM-Z250

Sub-models / Variants: E-03 (USA), E-19 (E.U.), E-28 (Canada), 000 (Japan)

Model Years: 2007–2010

Serial Numbers: JS1RJ41A000 500001–, JS1RJ41C 82 100001–, JS1RJ41C000 500001–

Technical Data:

  • Engine oil capacity (oil change): 900 ml (1.0/0.8 US/Imp qt)

  • Engine idle speed: 2 100 ± 50 r/min

  • Standard spark plug: NGK CR8EIA-10

  • Spark plug gap: 0.9 – 1.0 mm (0.035 – 0.039 in)

  • Drive chain slack: 35 – 45 mm (1.4 – 1.8 in)

  • Clutch lever play: 2 – 3 mm (0.08 – 0.12 in)

  • Throttle cable play: 2 – 4 mm (0.08 – 0.16 in)

  • Valve clearance (cold) intake: 0.09 – 0.16 mm (0.004 – 0.006 in)

  • Valve clearance (cold) exhaust: 0.17 – 0.24 mm (0.006 – 0.009 in)

  • Tire pressure (cold): 70 – 110 kPa (0.7 – 1.1 kgf/cm2, 10 – 16 psi)

Technical Specifications
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Document Number / Seller:
26483 / Peter Allen
File Size:
29.58 MB
File Type:
ZIP
Language:
English
Printable:
Yes
Category:
Bike
Last updated / verified
Jun 4, 2026

Suzuki Manual Features & Content Preview

2007–2010 Suzuki RM-Z250 Factory Service Manual

  • Official Suzuki OEM publication (P/N 99011-10H51-01A) covering 2007–2010 RM-Z250 variants, including the E-03, E-19, E-28, and 000 markets.
  • Instant PDF download delivered the moment your payment clears. Drop it straight onto your shop tablet with no waiting.
  • High-resolution formatting that preserves complex exploded-view diagrams for the workbench.
  • Fully indexed and text-searchable to help you pull up specific part numbers, torque specs, and tolerances in seconds.

Inside the Manual

This factory publication provides the definitive technical baseline for maintaining and tuning the 2007–2010 RM-Z250 series. It skips the fluff and goes straight into the engine, chassis, electrical, and carburetor data required for professional shop work. Chapters systematically document periodic maintenance intervals, suspension tuning strategies, and complete engine service. You get a clear breakdown of the cylinder head, piston, clutch, and cooling systems without the generic filler.

Specification Highlights

Expect precise, factory-verified reference data. The documentation includes exact cylinder head bolt torque sequences, transmission fluid capacities, and ignition timing. To see an example of what an OEM service publication covers, look at the strict factory tolerances provided. Intake valve clearance is defined at 0.09–0.16 mm. Engine compression pressure must sit between 400 and 800 kPa, and standard oil capacity is documented at exactly 900 ml.

High-performance motocross engines operate under extreme physical stress. This specification data serves as a technical reference for experienced builders; always ensure proper shop safety protocols are followed or consult a certified technician before attempting major engine disassembly.

Technical Safety Notice
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This official OEM document is intended for professional technicians and skilled operators. Performing service on mechanical equipment involves inherent risks. By purchasing, you acknowledge that RepairLoader provides original manufacturer data for informational purposes. Always prioritize safety: use correct tools, wear protective gear, and consult a certified professional if you are uncertain of any procedure.

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