2007-2010 Suzuki RM-Z250 Service Manual

Technician-level documentation for your RM-Z250, covering maintenance and diagnostics. Part number 99011-10H51-01A.

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Document Details

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Document Number / Seller:
26483 / Peter Allen
File Size:
29.58 MB
File Type:
ZIP
Language:
English
Printable:
Yes
Category:
Bike
Last updated / verified
Jul 23, 2025

Models Covered & Key Technical Specifications

Suzuki RM-Z250 (99011-10H51-01A) - 2007-2010 edition Certified Archive for Suzuki RM-Z250 | Archive.

  • Approved Charge Quantity: 900 ml signifies the standard engine oil capacity per Suzuki's recommendations.
  • Baseline Alignment Specs: Service limit of 45 mm is established for drive chain slack to ensure proper operation.
  • Primary Power Framework: 23 N-m torque is required for the gearshift lever bolt to maintain secure installation.
  • General Throughput Data: 11 N-m torque is required for the right crankcase cover bolts to ensure proper sealing.
  • Essential Gross Dimensions: 10 N-m torque is required for the kick starter guide bolt to ensure proper fitting.
  • Operational Capacity Limits: 11 N-m torque is required for the impeller to maintain optimal water pump functionality.

Professional Workshop Service Manual & Technical Specifications

Thorough Operations Electrical Manual: Suzuki RM-Z250 manual in PDF, 2007-2010 edition Workshop-Compendium

Engineering-Base: RM-Z250 / Suzuki Motor Corporation // Equipment-Series: Bike / Engine Logic // Engineering-Base: Engine Component Specifications. Integrated-Framework System-Path Calibration-Spec
Engine Lubrication Oil Flow Standard Oil Change Quantity
Fuel System Carburetion Jet Settings
Ignition System Spark Plug Gap Specification
Cooling System Radiator Coolant Capacity
Clutch System Drive Plates Thickness Limit
Transmission Gear Forks Groove Clearance

Systematizing the service groups into chapters covering construction, engine, transmission, and electrical systems. Procedures for removal, inspection, and installation of components like the carburetor, clutch, and suspension are detailed. Torque specifications for critical fasteners, such as the engine mounting bolts and crankshaft nuts, are provided to ensure proper assembly and safety. The manual documents torque specifications for the impeller to ensure proper water pump functionality. Appropriately requiring...

FAQ

What is the **required** fluid capacity requirements? keyboard_arrow_down

900 ml is the standard engine oil capacity for the Suzuki RM-Z250, as specified in the manual for proper lubrication.

Calculate the **specified** component identification. keyboard_arrow_down

The drive chain slack has a service limit of 45 mm, ensuring proper tension and preventing premature wear.

What values **essential** adjustment procedures? keyboard_arrow_down

23 N-m is the specified torque for the gearshift lever bolt, crucial for maintaining secure installation and smooth gear changes.

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Reviews (2)

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New
This service manual is a lifesaver! The step-by-step instructions made maintenance a breeze. Plus, the download process was smooth, and I received the link in no time. Highly recommended!
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New
Very detailed and easy to follow. I reached out for support via email, and they responded quickly with helpful advice. Definitely worth the investment for any RM-Z250 owner.