2007-2010 Suzuki RM-Z250 Service Manual

Technician-level documentation for your RM-Z250, covering maintenance and diagnostics. Part number 99011-10H51-01A.

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Technical Safety Notice
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This official OEM document is intended for professional technicians and skilled operators. Performing service on mechanical equipment involves inherent risks. By purchasing, you acknowledge that RepairLoader provides original manufacturer data for informational purposes. Always prioritize safety: use correct tools, wear protective gear, and consult a certified professional if you are uncertain of any procedure.

Suzuki Models Covered & Key Technical Specifications

Models: Suzuki RM-Z250
Sub-models / Variants: E-03 (USA), E-19 (E.U.), E-28 (Canada), 000 (Japan)
Build Years: 2007–2010
Serial Numbers: JS1RJ41A000 500001–, JS1RJ41C 82 100001–, JS1RJ41C000 500001–
Technical Data:

  • Engine oil capacity (oil change): 900 ml (1.0/0.8 US/Imp qt)
  • Engine idle speed: 2 100 ± 50 r/min
  • Standard spark plug: NGK CR8EIA-10
  • Spark plug gap: 0.9 – 1.0 mm (0.035 – 0.039 in)
  • Drive chain slack: 35 – 45 mm (1.4 – 1.8 in)
  • Clutch lever play: 2 – 3 mm (0.08 – 0.12 in)
  • Throttle cable play: 2 – 4 mm (0.08 – 0.16 in)
  • Valve clearance (cold) intake: 0.09 – 0.16 mm (0.004 – 0.006 in)
  • Valve clearance (cold) exhaust: 0.17 – 0.24 mm (0.006 – 0.009 in)
  • Tire pressure (cold): 70 – 110 kPa (0.7 – 1.1 kgf/cm2, 10 – 16 psi)
Technical Specifications
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Document Number / Seller:
26483 / Peter Allen
File Size:
29.58 MB
File Type:
ZIP
Language:
English
Printable:
Yes
Category:
Bike
Last updated / verified
Jul 23, 2025

Suzuki Manual Features & Content Preview

2007–2010 Suzuki RM-Z250 Service Manual

  • Covers 2007–2010 Suzuki RM-Z250 competition motorcycles, including E-03, E-19, E-28, and 000 market variants
  • Official Suzuki publication P/N 99011-10H51-01A, issued July 2007
  • Documents engine, chassis, electrical, and carburetor systems across 100 pages of factory-spec technical data
  • Files are delivered as a direct download the moment payment clears
  • Print resolution preserves exploded-view detail for shop-floor use
  • Indexed PDF search covers every chapter and appendix
  • Full-text search finds any part number in seconds
  • This 2007 first edition provides the primary technical foundation for the 2007–2010 RM-Z250 series factory maintenance and tuning

What the Manual Documents:

The publication provides a comprehensive technical overview for the 2007–2010 Suzuki RM-Z250 series, detailing maintenance, diagnostics, and engine tuning. Chapters address periodic maintenance intervals, machine tuning strategies, engine removal, and cylinder head, piston, and clutch service. Additional documentation covers the fuel system, cooling system, electrical, suspension, and brake systems.

Specification Highlights:

Detailed reference data is provided throughout the document for factory settings. Cylinder head bolt torque values are documented in a multi-stage sequence. The what an OEM service publication covers includes timing and ignition data, tolerance charts, and fluid capacities for transmission and cooling systems. Intake valve clearance is listed at 0.09–0.16 mm in the cylinder head specification table. Compression pressure for the engine is specified between 400–800 kPa. The Suzuki RM-Z250 engine oil capacity is documented at 900 ml for a standard oil change. Reference only — always consult a certified technician before performing service on this equipment. This official Suzuki OEM workshop manual covers the 2007–2010 RM-Z250, documenting engine, chassis, electrical, and fuel-system specifications for the RJ41-series build.

Manual FAQ, Purchase & Download Details

Does this manual provide reference tables for periodic maintenance tasks such as air cleaner element status, engine oil intervals, or spark plug heat range indicators? keyboard_arrow_down

Yes, the document includes a comprehensive periodic maintenance chart that lists recommended inspection and replacement intervals for various engine and chassis components.

What kind of exploded views or component illustrations are included in the manual to assist with parts identification? keyboard_arrow_down

Manual contains detailed exterior parts illustrations and assembly views throughout the document. These diagrams provide visual references for components such as the fuel tank, side panels, and mounting hardware.

Which chapters or sections list technical specifications, tightening torque values, and clearance references for engine components? keyboard_arrow_down

Technical data and specification categories are spread throughout the service manual, particularly within the General Information and periodic maintenance sections. You can find reference values for torque settings on various fasteners and clearance guidelines for essential engine and chassis parts. These tables help provide context for the operational requirements of your motorcycle.

Can I find information regarding the electrical system or switchgear reference in the manual? keyboard_arrow_down

Group index indicates that the Electrical System is covered in Chapter 14 of the manual.

Is this document the official version for the Suzuki RM-Z250 model? keyboard_arrow_down

PDF is identified by part number 99011-10H51-01A and covers the 2007-2010 Suzuki RM-Z250. It includes publication details from July 2007.

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