1998–2004 Husqvarna TE 610, SM 610 Owner's Manual (OEM)

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Husqvarna Models Covered & Key Technical Specifications

Models: TE 610, SM 610
Sub-models / Variants: TE 610E
Model Years: 1998–2004
Technical Data:

  • Engine type: 4-stroke single cylinder
  • Engine displacement: 576.28 cm3
  • Bore: 98 mm
  • Stroke: 76.4 mm
  • Compression ratio: 11.1:1
  • Fuel system: Keihin FCR-MX 41 carburetor
  • Valve clearance (cold): 0.05 mm
  • Spark plug type: NGK CPR8E
  • Transmission type: 6-speed constant mesh
  • Primary drive ratio: 2.343
  • Front fork stroke (TE 610): 300 mm
  • Front fork stroke (SM 610): 250 mm
  • Rear wheel stroke (TE 610): 320 mm
  • Rear wheel stroke (SM 610): 290 mm
  • Fuel tank capacity: 12 liters
  • Cooling system capacity: 1.35 liters
Technical Specifications
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Document Number / Seller:
26504 / Nancy Owens
File Size:
6.86 MB
File Type:
PDF
Language:
English
Pages:
188
Printable:
Yes
Category:
Motorbike
Last updated / verified
Jun 25, 2026

Husqvarna Manual Features & Content Preview

  • Official manufacturer publication (1st Edition, 04-05) covering the 1998–2004 Husqvarna TE 610 and SM 610 dual-purpose motorcycles, including TE 610E variants.
  • 188 pages providing factory-authorized procedures for routine care and technical identification.
  • Contains 17 wire-diagram references and 17 figure-based identification guides.
  • Includes 3 detailed maintenance-interval tables for workshop planning.

Documentation Structure

This 188-page factory publication outlines the daily operation and core maintenance schedules for the 1998–2004 Husqvarna TE 610 and SM 610. You will find exact locations for primary system identifiers, like engine serial numbers and frame stamps. The chapters break down digital instrument cluster settings, carburetor baseline configurations, as well as comprehensive fluid and tire pressure specifications. It delivers a complete overview of general handling procedures for both the TE and SM setups.

Specification Highlights

Technical sections outline critical wear limits and factory reference settings. The engine data covers the 576.28 cc single-cylinder setup running an 11.1:1 compression ratio. The cylinder head data table specifies valve clearance for both inlet and exhaust at exactly 0.05 mm. When servicing the transmission, oil and filter replacements require roughly 2 liters of AGIP Racing 4T 10W-60. You will also find detailed chassis parameters, including fork oil volumes and shock absorber preload procedures. Working on motorcycle internals carries inherent risks. Always verify your tools and workspace before opening engine cases or adjusting pressurized suspension components.

Technical Safety Notice
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This official OEM document is intended for professional technicians and skilled operators. Performing service on mechanical equipment involves inherent risks. By purchasing, you acknowledge that RepairLoader provides original manufacturer data for informational purposes. Always prioritize safety: use correct tools, wear protective gear, and consult a certified professional if you are uncertain of any procedure.

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