1985-1986 Yamaha TT600 / TT600N Service Manual

Diagnostic procedures and component service for the Yamaha TT600N (1985-1986). Includes fuel system, engine overhaul, chassis, and electrical system repairs. Ref: LIT-11616-04-55

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Document Details

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Document Number / Seller:
26521 / Emily Martinez
File Size:
26.13 MB
File Type:
ZIP
Language:
English
Printable:
Yes
Category:
Motorbike
Last updated / verified
Jan 2, 2026

Models Covered & Key Technical Specifications

Yamaha TT600 / TT600N (LIT-11616-04-55) -- 1985-1986 Covers diagnostic procedures, component service, and repair for the TT600N series | Reference Manual.

  • General Information Data: 1.0 Engine Identification establishes the primary vehicle identification protocols.
  • Periodic Maintenance Range: For optimal operation, 12,000 km defines the recommended major service interval.
  • Engine Overhaul Level: Component disassembly requires 3.0 kg of force -- signifies the general engine reassembly threshold.
  • Chassis System Capacity: The suspension system requires 23 Nm for proper mounting.
  • Electrical System Diagnostics: Testing procedures reach 5.0 V for voltage checks Parameters.
  • Carburetion Specification Data: For proper mixture, the fuel level dictates the carburetor body edge.

Professional Workshop Service Manual & Technical Specifications

1985-1986 Yamaha TT600N Service Manual: Yamaha TT600 / TT600N Library-Master

Model-Portfolio: Yamaha TT600 / TT600N (1985-1986) // Subsystem-Focus: Engine / Chassis Logic // Model-Portfolio: Comprehensive service data.

Technical Specifications Overview

Identifier Baseline Architecture
Engine Displacement 595 cc SOHC, 4-Valve
Fuel System Carburetor Mikuni VM Dual
Transmission Type 5-Speed Sequential Constant Mesh
Suspension Travel Front: 230 mm / Rear: 216 mm Telescopic / Monocross
Braking System Front Disc / Rear Drum Single Piston Caliper
Electrical System CDI Magneto 12V System

Table of Contents Summary

The repository is divided into:

  • Engine Overhaul Procedures
  • Chassis Components Inspection
  • Carburetion System Adjustments
  • Electrical System Diagnostics
  • Appendices and Specifications

This manual documents repair and maintenance procedures. It provides comprehensive information for servicing the engine, drivetrain, chassis, and electrical systems. Careful attention is given to component identification, disassembly, and reassembly. This document references torque specifications for engine components to ensure proper pivot-point integrity.

FAQ

What **tools** are required for designated adjustment procedures? keyboard_arrow_down

115 N-m is the specification for the locknut during clutch adjustment, requiring a specialized wrench for proper torque.

Identify the **critical** pressure specifications for the tires. keyboard_arrow_down

98 kPa (1.0 kgf/cm², 14 psi) is the recommended cold tire pressure for both front and rear tires during off-road riding.

What procedures are **required** for the assembly sequence? keyboard_arrow_down

Page 3-20 details the process for installing the valve guides, requiring the use of a 7 mm Valve Guide Reamer (4) to achieve proper valve guide/valve stem clearance.

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Reviews (2)

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This service manual is a must-have! The download process was seamless, and I received the link in my email within minutes. Great resource for maintenance and repairs!
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I found this manual very informative and easy to navigate. The support via email was fantastic; they responded quickly and answered all my questions. Definitely recommend!