1986-1994 Harley-Davidson Sportster XL/XLH Service Manual
This comprehensive repair manual provides detailed procedures for all 1986-1994 Harley-Davidson Sportster XL/XLH models. Includes hundreds of photos and illustrations to guide you through every job.
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Models Covered & Key Technical Specifications
Harley-Davidson Sportster XL/XLH (1986-1994) Service Manual
Service Manual | Chassis-Documentation.
- Factory Technical Specs: 1200 cc engine is configured at the maximum displacement Requirements.
- Certified Engine Size: For optimal performance, 883 cc defines the baseline engine capacity Framework.
- Engine Size Details: 1100 cc -- signifies the standard engine displacement Threshold.
- Factory Horsepower: The engine produces 50-72 hp for maximum output Logic.
- Horsepower Rating: Horsepower reaches 76 hp Parameters.
- Factory Torque Output: Torque specifications are designed for specific component Benchmarks.
Professional Workshop Service Manual & Technical Specifications
Harley-Davidson Sportster XL/XLH (1986-1994) Service Manual
Procedure-Type: Motorcycle Service // Subsystem-Focus: Engine & Chassis Logic // Procedure-Type: Repair Manual.
Logically requiring...
| Specification | Baseline | Framework |
|---|---|---|
| Horsepower | 50-72 hp | Engine Displacement |
| Torque | 50-76 ft-lb | Torque Specifications |
| Engine Size | 883-1200 cc | Engine Displacement |
| Model Years | 1986-1994 | Model Designation |
| Tire Pressure | 26-40 psi | Tire Specifications |
| Fuel Capacity | 2.25 gal | Fuel Tank Capacity |
Technical chapters are organized around specific systems and procedures.
- Chapter One: General Information - Covers shop safety, tool use, service fundamentals, and shop supplies. Includes tables for model designations, dimensions, weights, fuel capacity, torque recommendations, and technical abbreviations.
- Chapter Two: Troubleshooting - Provides methods for quick and accurate diagnosis of problems, presenting typical symptoms and logical repair methods.
- Chapter Three: Lubrication, Maintenance and Tune-Up - Details lubrication, maintenance, and tune-up procedures, including oil changes, filter replacement, and spark plug service.
- Chapter Four: Engine Top End - Covers rocker covers, rocker arms, cylinder heads, valves, cylinder blocks, pistons, piston rings, and oil tank.
- Chapter Five: Engine Lower End - Details lower end engine components, including engine removal and installation procedures.
This manual documents torque specifications for various components to ensure proper dynamic load distribution.
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