2005 Sea-Doo Rotax 1503 4-Tec, 2 stroke models,4-TEC, 2 stroke 717 & 787, Ltd & RFI engines shop manual

Product Information

Table of Contents

Safety Notice

Introduction

• General Information
• Engine Basics Information
• Engine Identification Number (E.I.N.)
• Tightening Torques
• Abbreviations Used in This Manual
• Arrangement of This Manual, Illustrations and Procedures

01 Engines (1503 4-TEC)

• Leak Test
  • Procedures
  • Preparation
  • Pressure Test

02 Intake Manifold and Supercharger

• General
• Procedures
  • Manifold Removal
  • Supercharger Removal
  • Assembly Parts Disassembled

03 PTO Housing and Magneto

• General
• Procedures
  • Flywheel
  • Stator and Trigger Wheel
  • Starting Drive

04 Lubrication System

• General
• Procedures
  • Oil Pump
  • Oil Separator
  • Oil Pressure Regulator
  • Oil Level Sensor

05 Cooling System

• General
• Procedures
  • Oil Cooler
  • Heat Exchanger
  • Coolant Pump
  • Coolant Pump Impeller
  • Thermostat
  • Rotary Seal

06 Cylinder Head

• General
• Procedures
  • Spark Plug
  • Camshaft Removal
  • Rocker Arm
  • Valve Cover
  • Camshaft Timing Gear
  • Timing Chain
  • Cylinder Head
  • Valve Spring
  • Camshaft

07 Cylinder Block

• General
• Procedures
  • Piston
  • Connecting Rod
  • Balance Shaft
  • Crankshaft
  • Oil Pan
  • Clutch

08 Technical Specifications

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