1986-2009 Suzuki VS700, VS750, VS800 Intruder & Boulevard S50 Service Manual

Covers VS700GL, VS700GLF, VS700GLP, VS700GLE, VS700GLH, VS750GLJ, VS750GLK, VS750GLFL, VS750GLPL, VS750GLFM, VS750GLPM, VS800GLN, VS800GLP, VS800GLR, VS800GLS, VS800GLT, VS800GLV, VS800GLW, VS800GLX, VS800GLY, VS800GLK1, VS800GLK2, VS800GLK3, VS800GLK4, VS800K5, VS800K6, VS800K7, VS800K8, VS800K9 with procedures for engine, shaft drive, cooling system, fuel and lubrication, electrical system, chassis, and more.

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Document Details

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Document Number / Seller:
26584 / Cynthia Martin
File Size:
23.83 MB
File Type:
PDF
Language:
English
Pages:
539
Printable:
Yes
Category:
Motorbike
Last updated / verified
Dec 26, 2025

Models Covered & Key Technical Specifications

1986-2009 Suzuki VS700, VS750, VS800 Intruder & Boulevard S50 (99500-38064-03e.pdf) — All Models Covers VS700GL, VS700GLF, VS700GLP, VS700GLE, VS700GLH, VS750GLJ, VS750GLK, VS750GLFL, VS750GLPL, VS750GLFM, VS750GLPM, VS800GLN, VS800GLP, VS800GLR, VS800GLS, VS800GLT, VS800GLV, VS800GLW, VS800GLX, VS800GLY, VS800GLK1, VS800GLK2, VS800GLK3, VS800GLK4, VS800K5, VS800K6, VS800K7, VS800K8, VS800K9 with procedures for engine, shaft drive, cooling system, fuel and lubrication, electrical system, chassis, and more. | Series Motorcycle Bundle.

  • Maximum Load Capacity: 185 kg (410 lbs) establishes the curb weight for the GLP model.
  • Environmental Range: For optimal operation, -20 - 10 C (-4 - 14 F) defines the temperature limit Framework.
  • Rated Voltage Specs: 12V, 57.6 kC (16 Ah)/10HR controls the battery capacity and charge output Norms.
  • Measured Voltage Specs: The battery is charged directly at 14 - 15V (DC) at 5000 r/min Standards.
  • Critical Voltage Specs: The AC generator produces more than 65V (AC) at 5000 r/min Architecture.
  • Established Environmental Range: For operation, 0°C (32°F) is the recommended operating temperature for final drive gear oil Matrix.

Manual Description & Preview

Authoritative Assembly Technical Manual: Suzuki VS700GL, VS750GL, VS800GL Intruder & Boulevard S50 1986-2009 - Comprehensive Motorcycle Service & Repair Manual Transmission-Guide

Component-Focus: VS700GL, VS750GL, VS800GL // Engine-Type: V-twin // Engine-Type: Motorcycle

Safely establishing... The manual presents information on the following systems and procedures: Engine, Periodic Maintenance, Shaft Drive, Cooling System, Fuel and Lubrication System, Electrical System, Chassis, and Emission Control.

Engine Procedures: VS700GL, VS750GL, VS800GL 1986-2009 Manual

The manual details engine procedures, including removal, reinstallation, and disassembly. It covers component inspection and servicing for the cylinder head, cylinder, piston, piston ring, connecting rod, crankshaft, clutch, generator, starter clutch, oil pump, and transmission.

Chassis & Electrical System Specifications: Suzuki Motorcycles

Specifications are provided for the chassis and electrical systems. This includes details on front and rear suspension, steering, brakes, tires, and front fork components. Electrical system information covers charging, ignition, starter, speedometer, and lamps.

System Overviews & Maintenance

Procedures for the cooling system, fuel and lubrication system, and emission control are thoroughly documented. Maintenance tasks such as oil changes, filter replacements, and fluid checks are explained.

Identifier Rating Architecture
Suzuki Service Manual 539 Pages English

Troubleshooting and Repair Data

The troubleshooting chapter addresses common issues and diagnostic procedures. It provides information on specific components like the carburetor, float system, and various switches. Clearance measurements and component testing are also covered.

This manual documents torque specifications for engine and chassis components to ensure proper bearing preload accuracy.

FAQ

Is there a breakdown of major assemblies that shows exploded views and parts illustrations for the chassis and engine components? keyboard_arrow_down

Service manual includes numerous diagrams and exploded views throughout the sections, such as those detailing the chassis, cooling system, and fuel system. These illustrations provide visual references for component assembly and identification.

Can I find the official publication year or reference code for this specific service manual PDF? keyboard_arrow_down

Document, identified by publication number 99500-38064-03e, carries a copyright date of 1990 and covers a wide range of Suzuki motorcycle models through 2009.

Does the manual provide extensive data regarding technical reference values and system specifications? keyboard_arrow_down

Service manual contains 539 pages of technical information including detailed specification tables, electrical reference values, and fluid capacities. It includes chapters covering the electrical system, chassis, engine, and periodic maintenance procedures. These sections are intended to provide the necessary technical data for model years 1986 through 2009.

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