1986-2009 Suzuki VS700, VS750, VS800 Intruder & Boulevard S50 Service Manual

Covers VS700GL, VS700GLF, VS700GLP, VS700GLE, VS700GLH, VS750GLJ, VS750GLK, VS750GLFL, VS750GLPL, VS750GLFM, VS750GLPM, VS800GLN, VS800GLP, VS800GLR, VS800GLS, VS800GLT, VS800GLV, VS800GLW, VS800GLX, VS800GLY, VS800GLK1, VS800GLK2, VS800GLK3, VS800GLK4, VS800K5, VS800K6, VS800K7, VS800K8, VS800K9 with procedures for engine, shaft drive, cooling system, fuel and lubrication, electrical system, chassis, and more.

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Document Details

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Document Number / Seller:
26584 / Cynthia Martin
File Size:
23.83 MB
File Type:
PDF
Language:
English
Pages:
539
Printable:
Yes
Category:
Motorbike
Last updated / verified
Dec 26, 2025

Models Covered & Key Technical Specifications

1986-2009 Suzuki VS700, VS750, VS800 Intruder & Boulevard S50 (99500-38064-03e.pdf) — All Models

Covers VS700GL, VS700GLF, VS700GLP, VS700GLE, VS700GLH, VS750GLJ, VS750GLK, VS750GLFL, VS750GLPL, VS750GLFM, VS750GLPM, VS800GLN, VS800GLP, VS800GLR, VS800GLS, VS800GLT, VS800GLV, VS800GLW, VS800GLX, VS800GLY, VS800GLK1, VS800GLK2, VS800GLK3, VS800GLK4, VS800K5, VS800K6, VS800K7, VS800K8, VS800K9 with procedures for engine, shaft drive, cooling system, fuel and lubrication, electrical system, chassis, and more. | Series Motorcycle Bundle.

  • Maximum Load Capacity: 185 kg (410 lbs) establishes the curb weight for the GLP model.
  • Environmental Range: For optimal operation, -20 - 10 C (-4 - 14 F) defines the temperature limit Framework.
  • Rated Voltage Specs: 12V, 57.6 kC (16 Ah)/10HR controls the battery capacity and charge output Norms.
  • Measured Voltage Specs: The battery is charged directly at 14 - 15V (DC) at 5000 r/min Standards.
  • Critical Voltage Specs: The AC generator produces more than 65V (AC) at 5000 r/min Architecture.
  • Established Environmental Range: For operation, 0°C (32°F) is the recommended operating temperature for final drive gear oil Matrix.

Professional Workshop Service Manual & Technical Specifications

Authoritative Assembly Technical Manual: Suzuki VS700GL, VS750GL, VS800GL Intruder & Boulevard S50 1986-2009 - Comprehensive Motorcycle Service & Repair Manual Transmission-Guide

Component-Focus: VS700GL, VS750GL, VS800GL // Engine-Type: V-twin // Engine-Type: Motorcycle

Safely establishing... The manual presents information on the following systems and procedures: Engine, Periodic Maintenance, Shaft Drive, Cooling System, Fuel and Lubrication System, Electrical System, Chassis, and Emission Control.

Engine Procedures: VS700GL, VS750GL, VS800GL 1986-2009 Manual

The manual details engine procedures, including removal, reinstallation, and disassembly. It covers component inspection and servicing for the cylinder head, cylinder, piston, piston ring, connecting rod, crankshaft, clutch, generator, starter clutch, oil pump, and transmission.

Chassis & Electrical System Specifications: Suzuki Motorcycles

Specifications are provided for the chassis and electrical systems. This includes details on front and rear suspension, steering, brakes, tires, and front fork components. Electrical system information covers charging, ignition, starter, speedometer, and lamps.

System Overviews & Maintenance

Procedures for the cooling system, fuel and lubrication system, and emission control are thoroughly documented. Maintenance tasks such as oil changes, filter replacements, and fluid checks are explained.

Identifier Rating Architecture
Suzuki Service Manual 539 Pages English

Troubleshooting and Repair Data

The troubleshooting chapter addresses common issues and diagnostic procedures. It provides information on specific components like the carburetor, float system, and various switches. Clearance measurements and component testing are also covered.

This manual documents torque specifications for engine and chassis components to ensure proper bearing preload accuracy.

FAQ

What **documented** safety precautions are outlined for engine disassembly? keyboard_arrow_down

Prior to engine disassembly, the manual states that the radiator cover, radiator cap, and drain plug should be removed. Additionally, it notes that the battery should be disconnected, with careful attention to the positive and negative lead wires. The seat and rear frame covers are also to be removed.

Confirm the **precise** lubrication requirements for the final drive gear. keyboard_arrow_down

For final gear oil, use SAE 90 hypoid gear oil. For optimal operation in temperatures above 0°C (32°F), the recommended viscosity for the final drive gear oil is SAE 80 hypoid gear oil.

What tools are required for **proper** testing of the ignition coils? keyboard_arrow_down

For checking ignition coils, an "Electro tester" (Part No. 09900-28106) is recommended. For less specialized testing, a pocket tester can also be used to check continuity.

Identify the **standard** diagnostic procedures for the charging system. keyboard_arrow_down

Standard diagnostic procedures for the charging system include checking the STD charging output with a pocket tester, which should be between 14 - 15V (DC) at 5000 r/min. The AC generator should produce more than 65V (AC) at 5000 r/min.

What procedures are **necessary** for fluid capacity requirements regarding the cooling system? keyboard_arrow_down

For coolant mixture, the solution capacity is 1 700 ml (1.8 US qt). Anti-leakage material (Bar's Leaks) is available in 30 ml (cc) (1.01 US oz) quantities, and 2 packs are recommended for the coolant.

Customer Reviews

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Reviews (5)

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Rated 5 out of 5 stars
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I received the download link promptly after purchase. The customer service was very helpful with my queries!
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Everything you need to know about the VS700GL and VS800GL is here. A must-have for serious bikers!
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Rated 4 out of 5 stars
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This manual made my maintenance tasks so much easier! Highly detailed and easy to follow.