1986-2009 Suzuki VS700, VS750, VS800 Intruder & Boulevard S50 Service Manual
Covers VS700GL, VS700GLF, VS700GLP, VS700GLE, VS700GLH, VS750GLJ, VS750GLK, VS750GLFL, VS750GLPL, VS750GLFM, VS750GLPM, VS800GLN, VS800GLP, VS800GLR, VS800GLS, VS800GLT, VS800GLV, VS800GLW, VS800GLX, VS800GLY, VS800GLK1, VS800GLK2, VS800GLK3, VS800GLK4, VS800K5, VS800K6, VS800K7, VS800K8, VS800K9 with procedures for engine, shaft drive, cooling system, fuel and lubrication, electrical system, chassis, and more.
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Suzuki Models Covered & Key Technical Specifications
Models: 1986–2009 Suzuki VS700, VS750, VS800 Intruder, Boulevard S50
Sub-models / Variants: VS700GL, VS700GLF, VS700GLP, VS700GLE, VS700GLH, VS750GLJ, VS750GLK, VS750GLFL, VS750GLPL, VS750GLFM, VS750GLPM, VS800GLN, VS800GLP, VS800GLR, VS800GLS, VS800GLT, VS800GLV, VS800GLW, VS800GLX, VS800GLY, VS800GLK1, VS800GLK2, VS800GLK3, VS800GLK4, VS800K5, VS800K6, VS800K7, VS800K8, VS800K9
Trade Names: Intruder, Boulevard S50
Build Years: 1986–2009
Technical Data:
- Engine: Four-stroke, water-cooled, OHC, 45-degree V-twin
- Displacement: 699 cc (VS700 models)
- Compression Ratio: 10.0:1
- Transmission: 5-speed constant mesh with shaft drive
- Carburetor: MIKUNI BDS34SS (front/rear)
- Ignition: Transistorized
- Spark Plug: N.G.K. DP8EA-9 or N.D. X24EP-U9
- Fuel System: Unleaded 89 octane (research method) or 85 pump octane
Suzuki Manual Features & Content Preview
Suzuki VS700, VS750, VS800 Intruder & Boulevard S50 Technical Scope
- Covers 1986–2009 Suzuki VS700, VS750, and VS800 Intruder and Boulevard S50 motorcycles, detailing maintenance and service specifications for the liquid-cooled V-twin drivetrain.
- Official Suzuki Motor Corporation publication P/N 99500-38064-03e, copyright 1990.
- Contains 539 pages of technical content including exploded-view diagrams, torque tables, wiring schematics, and service intervals.
- Permanent availability in your purchase account — no re-buy required.
- Indexed PDF search covers every chapter and appendix.
- This edition provides the base service documentation for all VS700 through VS800 models, including later Boulevard S50 variants.
Mechanical and Chassis Documentation
This 539-page Suzuki VS700, VS750, VS800 Intruder & Boulevard S50 manual provides a detailed technical summary of the V-twin engine, liquid cooling system, and shaft-drive mechanism. Content is structured into ten primary groups including general information, periodic maintenance procedures, comprehensive engine and transmission disassembly, and chassis management. Engine chapters document cylinder head, camshaft, crankshaft, and piston tolerances, while the transmission section covers shifting fork clearances and gear assembly. Chassis documentation encompasses steering bearing checks, brake system purging, and front fork oil specifications.
Specification Highlights
Technical data is provided for engine tuning and regular maintenance intervals. Valve clearance for the intake and exhaust is listed at 0.08–0.13 mm in the cylinder head specification table. The coolant system capacity for these models is documented at 1.7 liters. Final drive gear oil capacity is specified at 200–220 ml for regular service intervals. Detailed torque specifications are included for major fasteners, such as cylinder head cover bolts at 9–11 Nm for the smaller bolts and up to 25 Nm for larger housing components. Refer to what an OEM service publication covers for additional insight into factory documentation structure. An official 539-page Suzuki OEM workshop manual covering the 1986–2009 Suzuki VS700, VS750, and VS800 series, documenting engine, chassis, electrical, and fuel-delivery specifications for these V-twin cruisers.
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