1996-2009 Suzuki DR200SE service manual

Product Information

Table of Contents

1. GENERAL INFORMATION

1. Foreword

   • Introductory information on Suzuki DR200SE procedures and inspections

2. General Information

   • Vehicle identification and model overview

2. PERIODIC MAINTENANCE

1. Maintenance Schedule

   • Recommended maintenance intervals

2. Maintenance Procedures

   • Steps for regular maintenance tasks

3. ENGINE

1. Engine Removal

   • Procedures for removing the engine

2. Engine Disassembly

   • Steps for disassembling the engine

3. Engine Reassembly

   • Instructions for reassembling the engine

4. FUEL AND LUBRICATION SYSTEM

1. Fuel System

   • Maintenance and repair of the fuel system

2. Lubrication System

   • Maintenance and repair of the lubrication system

5. CHASSIS

1. Frame

   • Inspection and maintenance of the frame

2. Suspension

   • Maintenance and repair of the suspension system

3. Wheels and Tires

   • Inspection and maintenance of wheels and tires

6. ELECTRICAL SYSTEM

1. Electrical Components

   • Maintenance of electrical components

2. Wiring Diagram

   • Detailed wiring diagram for troubleshooting

7. SERVICING INFORMATION

1. Service Tools

   • List of tools needed for servicing

2. Torque Specifications

   • Recommended torque values for bolts and nuts

8. EMISSION CONTROL INFORMATION

1. Emission Control Systems
   • Overview and maintenance of emission control systems

9. SUPPLEMENTS

1. DR200SEW/X/Y/K1/K2/K3 (97, 98, '99, '00, '01, '02, '03 Models)

   • Specific information and updates for these models

2. DR200SEK4/K5 ('04, '05 Models)

   • Specific information and updates for these models

3. DR200SEK6 ('06 Model)

   • Specific information and updates for this model

4. DR200SEK7/K8 ('07 & '08 Models)

   • Specific information and updates for these models

5. DR200SEK9 ('09 Model)

   • Specific information and updates for this model

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