1996-2009 Suzuki DR200SE Service Manual

1996-2009 DR200SE service documentation with detailed procedures for engine, chassis, and electrical systems. Publication 99500-41141-03E covers all models.

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Document Details

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Document Number / Seller:
26596 / Walter Williams
File Size:
22.66 MB
File Type:
PDF
Language:
`English`
Printable:
Yes
Category:
Motorbike
Last updated / verified
Dec 4, 2025

Models Covered & Key Technical Specifications

Specialized Reference Training Manual: Motorcycle Official Suzuki DR200SE Service Manual - Factory Maintenance & Repair Protocols (1996-2009) Knowledge-Base Suzuki DR200SE (99500-41141-03E) | Manufacturer Documentation Series.

  • Verified Output Density: 1200 dpi establishes the maximum print output Architecture.
  • Key Rotational Force: For optimal operation, 15-30C defines the environmental limit Framework.
  • Principal Containment Volume: 450 W -- signifies the active printing consumption Threshold.
  • Advanced Current Rating: The formatter board requires 64 MB for standard operation Logic.
  • Design Speed Rating: Maximum throughput reaches 25 ppm Parameters.
  • Designated Native Resolution: The formatter board requires 64 MB for standard operation Logic.

Professional Workshop Service Manual & Technical Specifications

Specialized Reference Training Manual: Motorcycle Official Suzuki DR200SE Service Manual - Factory Maintenance & Repair Protocols (1996-2009) Knowledge-Base

Suzuki DR200SE (99500-41141-03E) | Manufacturer Documentation Series.

Calibration-Scope: Suzuki DR200SE (99500-41141-03E) // Architecture-Focus: Motorcycle / Engine Logic // Calibration-Scope: Technical-details.

Specification Operational-Logic Architecture
Engine Covers all engine components, removal, installation, and inspection. Detailed component breakdowns and procedures.
Chassis Documents chassis systems including wheels, brakes, steering, and suspension. Essential chassis system information.
Electrical System Provides detailed information on the charging system, starter system, ignition, and lighting. Comprehensive electrical system diagrams and troubleshooting.
Fuel and Lubrication Covers fuel tank, carburetor, and oil systems for maintenance and repair. Fuel and lubrication system procedures.
Servicing Information Includes troubleshooting, wiring diagrams, and tightening torque specifications. Complete servicing data and reference points.
Emission Control Details emission control carburetor components and the evaporative emission control system. Emission control system specifications and adjustments.

Diagnostic procedures address various system functions, offering guidance for common issues and ensuring Consistent operation. This manual documents torque specifications for engine and chassis components to ensure proper corrosion joint prevention.

Electrical system documentation covers

This document details the complete electrical system, including the charging system, starter motor, ignition system, and lighting. It provides diagrams and troubleshooting steps for common electrical issues.

Suspension service documentation covers

This section outlines the maintenance and repair procedures for the front and rear suspension systems, including fork and shock absorber servicing.

Disassembly instructions are documented for

Detailed instructions for the disassembly and reassembly of major motorcycle components such as the engine, transmission, and chassis parts are included.

FAQ

What **essential** testing parameters are included for the charging system? keyboard_arrow_down

13.0-16.0V (DC) at 5 000 r/min is the standard charging output for the generator, and 100-140 Ω is the standard resistance for the ignition coil.

Check the **correct** diagnostic procedures for a no-spark condition. keyboard_arrow_down
  1. Inspect the ignition coil for continuity, checking primary resistance at 2-6 Ω and secondary at 20-30 kΩ. 2. Test the spark plug gap for 0.6-0.7 mm.
What does the **documented** fluid capacity requirements specify for the engine oil? keyboard_arrow_down

950 ml (1.00/0.84 US/Imp qt) is the required engine oil capacity for a standard oil change, and 1 300 ml (1.37/1.14 US/Imp qt) for an overhaul.

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Reviews (5)

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The manual is incredibly detailed and easy to follow. Perfect for both newbies and experienced mechanics!
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Rated 4 out of 5 stars
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The diagrams are very helpful, making complex repairs much easier. Highly recommend!
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This manual covers everything you need to know. Plus, the email support was fantastic when I had questions. Very satisfied!
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The download link was sent promptly, and I had no issues accessing the manual. Customer support was very helpful!