- 4hp
- 5hp
- 6hp / Mercury (Brunswick Corporation)
Serial numbers: S/N With Starting 0R000001
Sample pages from the Mercury Mariner 4hp, 5hp, 6hp outboard motor service manual manual
Serial numbers: S/N With Starting 0R000001
SECTION 1A - SPECIFICATIONS
Specifications
Propeller Information Charts
SECTION 1B - GENERAL INFORMATION
Precautions
Safety Information
Torque Specifications
Serial Number Identification
SECTION 2 - MAINTENANCE
Maintenance Schedule
Lubrication
Inspection and Adjustments
Replacement Parts
SECTION 3 - TROUBLESHOOTING
Troubleshooting Procedures
Engine Won't Start
Engine Runs Poorly
Electrical Issues
SECTION 4 - FUEL SYSTEM
Fuel Pump
Carburetor
Fuel Lines
Fuel Tank
Adjustments
SECTION 5 - LUBRICATION SYSTEM
Oil Pump
Oil Filter
Oil Lines
Lubrication Points
SECTION 6 - COOLING SYSTEM
Water Pump
Thermostat
Cooling Hoses
Flushing the Cooling System
SECTION 7 - POWERHEAD
Cylinder Head
Pistons and Rings
Crankshaft
Bearings
Assembly and Disassembly
SECTION 8 - LOWER UNIT
Gearcase
Propeller Shaft
Water Pump Housing
Lower Unit Assembly
SECTION 9 - IGNITION SYSTEM
Spark Plugs
Ignition Coils
Timing
Electrical Diagrams
SECTION 10 - ELECTRICAL SYSTEM
Battery
Alternator
Starter Motor
Wiring Harness
Fuses and Relays
SECTION 11 - MANUAL STARTER
Recoil Starter
Starter Rope
Pulley and Spring
Manual Starter Assembly
SECTION 12 - REMOTE CONTROL
Throttle Controls
Shift Controls
Remote Cables
Adjustments
SECTION 13 - TILT AND TRIM
Manual Tilt Mechanism
Hydraulic Trim
Trim Tabs
Adjustments
SECTION 14 - PROPELLER
Propeller Selection
Propeller Installation
Propeller Maintenance
Propeller Repair
APPENDICES
Wiring Diagrams
Service Tools
Technical Bulletins
Glossary of Terms
This comprehensive service manual covers detailed repair procedures, maintenance schedules, troubleshooting guides, and technical specifications for Mercury Mariner 4hp, 5hp, 6hp outboard motor service manual. It includes information for the following models: - 4hp - 5hp - 6hp / Mercury (Brunswick Corporation) **Serial numbers**: S/N With Starting 0R000001 .
Yes, this Mercury manual is designed for both professional technicians and DIY enthusiasts. It includes step-by-step procedures with clear illustrations and safety guidelines for Outboard maintenance and repair.
You will receive this manual as a ZIP file (6.57 MB), which is compatible with all devices. The manual is fully searchable and printable for your convenience.
You'll receive instant access to your Mercury Outboard manual immediately after payment completion. The download link is valid for 3 days, with lifetime re-download guarantee.
Absolutely! This digital manual allows you to print any section you need, from individual pages to complete chapters, making it perfect for workshop use.
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