- 4hp
- 5hp
- 6hp / Mercury (Brunswick Corporation)
Serial numbers: S/N With Starting 0R000001
Serial numbers: S/N With Starting 0R000001
SECTION 1A - SPECIFICATIONS
Specifications
Propeller Information Charts
SECTION 1B - GENERAL INFORMATION
Precautions
Safety Information
Torque Specifications
Serial Number Identification
SECTION 2 - MAINTENANCE
Maintenance Schedule
Lubrication
Inspection and Adjustments
Replacement Parts
SECTION 3 - TROUBLESHOOTING
Troubleshooting Procedures
Engine Won't Start
Engine Runs Poorly
Electrical Issues
SECTION 4 - FUEL SYSTEM
Fuel Pump
Carburetor
Fuel Lines
Fuel Tank
Adjustments
SECTION 5 - LUBRICATION SYSTEM
Oil Pump
Oil Filter
Oil Lines
Lubrication Points
SECTION 6 - COOLING SYSTEM
Water Pump
Thermostat
Cooling Hoses
Flushing the Cooling System
SECTION 7 - POWERHEAD
Cylinder Head
Pistons and Rings
Crankshaft
Bearings
Assembly and Disassembly
SECTION 8 - LOWER UNIT
Gearcase
Propeller Shaft
Water Pump Housing
Lower Unit Assembly
SECTION 9 - IGNITION SYSTEM
Spark Plugs
Ignition Coils
Timing
Electrical Diagrams
SECTION 10 - ELECTRICAL SYSTEM
Battery
Alternator
Starter Motor
Wiring Harness
Fuses and Relays
SECTION 11 - MANUAL STARTER
Recoil Starter
Starter Rope
Pulley and Spring
Manual Starter Assembly
SECTION 12 - REMOTE CONTROL
Throttle Controls
Shift Controls
Remote Cables
Adjustments
SECTION 13 - TILT AND TRIM
Manual Tilt Mechanism
Hydraulic Trim
Trim Tabs
Adjustments
SECTION 14 - PROPELLER
Propeller Selection
Propeller Installation
Propeller Maintenance
Propeller Repair
APPENDICES
Wiring Diagrams
Service Tools
Technical Bulletins
Glossary of Terms
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