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Mercury Mariner 4hp, 5hp, 6hp outboard motor service manual Preview image 1
Mercury Mariner 4hp, 5hp, 6hp outboard motor service manual Preview image 2
Mercury Mariner 4hp, 5hp, 6hp outboard motor service manual Preview image 3
Mercury Mariner 4hp, 5hp, 6hp outboard motor service manual Preview image 4
Mercury Mariner 4hp, 5hp, 6hp outboard motor service manual Preview image 5
Mercury Mariner 4hp, 5hp, 6hp outboard motor service manual Preview image 6

Mercury Mariner 4hp, 5hp, 6hp outboard motor service manual

Includes the following models

  • 4hp
  • 5hp
  • 6hp / Mercury (Brunswick Corporation)

Serial numbers: S/N With Starting 0R000001

File specifications

File size: 6.57 MB
File type: ZIP
Language: English

Printable: Yes
Estimated download time: 0.13 Minutes
$13.99 Instant Download

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Product Information

Table of Contents

SECTION 1A - SPECIFICATIONS

Specifications

Propeller Information Charts


SECTION 1B - GENERAL INFORMATION

Precautions

Safety Information

Torque Specifications

Serial Number Identification


SECTION 2 - MAINTENANCE

Maintenance Schedule

Lubrication

Inspection and Adjustments

Replacement Parts


SECTION 3 - TROUBLESHOOTING

Troubleshooting Procedures

Engine Won't Start

Engine Runs Poorly

Electrical Issues


SECTION 4 - FUEL SYSTEM

Fuel Pump

Carburetor

Fuel Lines

Fuel Tank

Adjustments


SECTION 5 - LUBRICATION SYSTEM

Oil Pump

Oil Filter

Oil Lines

Lubrication Points


SECTION 6 - COOLING SYSTEM

Water Pump

Thermostat

Cooling Hoses

Flushing the Cooling System


SECTION 7 - POWERHEAD

Cylinder Head

Pistons and Rings

Crankshaft

Bearings

Assembly and Disassembly


SECTION 8 - LOWER UNIT

Gearcase

Propeller Shaft

Water Pump Housing

Lower Unit Assembly


SECTION 9 - IGNITION SYSTEM

Spark Plugs

Ignition Coils

Timing

Electrical Diagrams


SECTION 10 - ELECTRICAL SYSTEM

Battery

Alternator

Starter Motor

Wiring Harness

Fuses and Relays


SECTION 11 - MANUAL STARTER

Recoil Starter

Starter Rope

Pulley and Spring

Manual Starter Assembly


SECTION 12 - REMOTE CONTROL

Throttle Controls

Shift Controls

Remote Cables

Adjustments


SECTION 13 - TILT AND TRIM

Manual Tilt Mechanism

Hydraulic Trim

Trim Tabs

Adjustments


SECTION 14 - PROPELLER

Propeller Selection

Propeller Installation

Propeller Maintenance

Propeller Repair


APPENDICES

Wiring Diagrams

Service Tools

Technical Bulletins

Glossary of Terms


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Manuals frequently bought together

1971-1989 Johnson Evinrude 1.25hp, 2hp, 2.5hp, 4hp, 4.5hp, 6hp, 7.5hp, 8hp, 9.5hp, 9.9hp, 15hp, 18hp, 20hp, 25hp, 35hp, 40hp, 50hp, 55hp, 60hp outboard manual

  • 1.25 hp (1971-1978)
  • 2 hp (1979-1980)
  • 2.5 hp (1980-1983)
  • 3 hp (1971-1972)
  • 4 hp (1973-1983)
  • 4.5 hp (1980-1983)
  • 5 hp (1984-1985)
  • 6

1990-2001 Johnson Evinrude outboard 1.25hp, 2hp, 3hp, 3.5hp, 4hp, 5hp, 6hp, 8hp, 9.9hp, 10hp, 14hp, 15hp, 16hp, 18hp, 20hp, 25hp, 28hp, 30hp, 35hp, 40hp, 48hp, 50hp, 60hp, 70hp manual

1.25hp, 2hp, 3hp, 3.5hp, 4hp, 5hp, 6hp, 8hp, 9.9hp, 10hp, 14hp, 15hp, 16hp, 18hp, 20hp, 25hp, 28hp, 30hp, 35hp, 40hp, 48hp, 50hp, 60hp, 70hp

  • 1-Cylinder
  • 2-C

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