Mercury Mariner 4hp, 5hp, 6hp outboard motor service manual

Mercury Mariner 4hp, 5hp, 6hp outboard motor service manual Preview image 1
Mercury Mariner 4hp, 5hp, 6hp outboard motor service manual Preview image 1
Mercury Mariner 4hp, 5hp, 6hp outboard motor service manual Preview image 2
Mercury Mariner 4hp, 5hp, 6hp outboard motor service manual Preview image 3
Mercury Mariner 4hp, 5hp, 6hp outboard motor service manual Preview image 4
Mercury Mariner 4hp, 5hp, 6hp outboard motor service manual Preview image 5
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  • File Size: 6.57 MB
  • File Type: ZIP
  • Language: English
  • Printable: Yes
  • Estimated Download Time: 0.13 Minutes
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Models Covered in this Manual

  • 4hp
  • 5hp
  • 6hp / Mercury (Brunswick Corporation)

Serial numbers: S/N With Starting 0R000001

Product Information

Table of Contents

SECTION 1A - SPECIFICATIONS

Specifications

Propeller Information Charts


SECTION 1B - GENERAL INFORMATION

Precautions

Safety Information

Torque Specifications

Serial Number Identification


SECTION 2 - MAINTENANCE

Maintenance Schedule

Lubrication

Inspection and Adjustments

Replacement Parts


SECTION 3 - TROUBLESHOOTING

Troubleshooting Procedures

Engine Won't Start

Engine Runs Poorly

Electrical Issues


SECTION 4 - FUEL SYSTEM

Fuel Pump

Carburetor

Fuel Lines

Fuel Tank

Adjustments


SECTION 5 - LUBRICATION SYSTEM

Oil Pump

Oil Filter

Oil Lines

Lubrication Points


SECTION 6 - COOLING SYSTEM

Water Pump

Thermostat

Cooling Hoses

Flushing the Cooling System


SECTION 7 - POWERHEAD

Cylinder Head

Pistons and Rings

Crankshaft

Bearings

Assembly and Disassembly


SECTION 8 - LOWER UNIT

Gearcase

Propeller Shaft

Water Pump Housing

Lower Unit Assembly


SECTION 9 - IGNITION SYSTEM

Spark Plugs

Ignition Coils

Timing

Electrical Diagrams


SECTION 10 - ELECTRICAL SYSTEM

Battery

Alternator

Starter Motor

Wiring Harness

Fuses and Relays


SECTION 11 - MANUAL STARTER

Recoil Starter

Starter Rope

Pulley and Spring

Manual Starter Assembly


SECTION 12 - REMOTE CONTROL

Throttle Controls

Shift Controls

Remote Cables

Adjustments


SECTION 13 - TILT AND TRIM

Manual Tilt Mechanism

Hydraulic Trim

Trim Tabs

Adjustments


SECTION 14 - PROPELLER

Propeller Selection

Propeller Installation

Propeller Maintenance

Propeller Repair


APPENDICES

Wiring Diagrams

Service Tools

Technical Bulletins

Glossary of Terms


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