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1996-2010 Mercury Mariner 8hp, 9.9 hp outboard motor service manual

1996-2010 Mercury Mariner 8hp, 9.9 hp outboard motor service manual Preview image 1
1996-2010 Mercury Mariner 8hp, 9.9 hp outboard motor service manual Preview image 1
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1996-2010 Mercury Mariner 8hp, 9.9 hp outboard motor service manual Preview image 3
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1996-2010 Mercury Mariner 8hp, 9.9 hp outboard motor service manual Preview image 5
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  • File Size: 5.82 MB
  • File Type: ZIP
  • Language: English
  • Printable: Yes
  • Estimated Download Time: 0.12 Minutes
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Models Covered in this Manual

8, 9.9 hp / Mercury Mariner 

- 8M 4-Stroke
- 8ML 4-Stroke
- 8MH 4-Stroke
- 8MS 4-Stroke
- 8EL 4-Stroke
- 8EH 4-Stroke
- 8ES 4-Stroke
- 8ELH 4-Stroke
- 9.9M 4-Stroke
- 9.9ML 4-Stroke
- 9.9MH 4-Stroke
- 9.9MS 4-Stroke
- 9.9EL 4-Stroke
- 9.9EH 4-Stroke
- 9.9ES 4-Stroke
- 9.9ELH 4-Stroke

Serial Numbers for these engines (f.e.):

  • 0R007493 - 0R042008
  • 0R007493 - 0R042008
  • 0R007493 - 0R042008
  • 0R007493 - 0R042008
  • 0R042009 and up
  • 0R042009 and up
  • 0R042009 and up
  • 0R042009 and up
  • 0R042010 and up
  • 0R042010 and up
  • 0R042010 and up
  • 0R042010 and up
  • 0R042010 and up
  • 0R042010 and up
  • 0R042010 and up
  • 0R042010 and up

Production/model years: 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010

Product Information

Table of Contents

GENERAL INFORMATION

  • Specifications
  • Propeller Information Chart
  • Mercury/Quicksilver Lubricants and Sealants
  • Torque Specifications

MAINTENANCE

  • Maintenance Schedule
  • Recommended Maintenance Parts
  • Lubrication Points
  • Maintenance Procedures
  • Maintenance Intervals

IGNITION SYSTEM

  • Spark Plug Type
  • Spark Plug Gap
  • Ignition Timing
  • Ignition Coil
  • Stator Assembly
  • Trigger Assembly

FUEL SYSTEM

  • Carburetor Adjustment
  • Fuel Pump
  • Fuel Lines
  • Fuel Filter
  • Fuel Tank
  • Fuel Mixture

ENGINE

  • General Engine Specifications
  • Cylinder Head
  • Cylinder Block
  • Piston and Rings
  • Crankshaft and Bearings
  • Connecting Rods
  • Engine Reassembly

MIDSECTION

  • Midsection Inspection
  • Midsection Disassembly
  • Midsection Reassembly

LOWER UNIT

  • Lower Unit Inspection
  • Lower Unit Disassembly
  • Lower Unit Reassembly
  • Propeller Shaft
  • Gear Housing

EXTENSION KIT

  • Extension Kit Installation
  • Extension Kit Parts List

ENGINE SYNCHRONIZATION

  • Throttle Linkage Adjustment
  • Carburetor Synchronization
  • Idle Speed Adjustment

ELECTRICAL SYSTEM

  • Battery Specifications
  • Charging System
  • Wiring Harness
  • Electrical Components

REMOTE CONTROL

  • Remote Control Inspection
  • Remote Control Adjustment
  • Remote Control Parts

TROUBLESHOOTING

  • Engine Will Not Start
  • Engine Runs Rough
  • Poor Performance
  • Electrical Problems
  • Fuel System Problems

WIRING DIAGRAMS

  • Engine Wiring Diagram
  • Electrical System Wiring Diagram
  • Remote Control Wiring Diagram

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