Mercury (Brunswick Corporation)
- Mercury 40 HP EFI FourStroke
- Mercury 50 HP EFI FourStroke
- Mercury 60 HP EFI FourStroke
Serial numbers: 0T409000
Production/model years: 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010
Mercury 40 hp, 50 hp, 60 hp EFI outboard motor service manual
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Mercury Mercury 40 hp, 50 hp, 60 hp EFI outboard motor service manual - Technical Specifications
- File Size: 17.34 MB
- File Type: ZIP
- Language: English
- Printable: Yes
- Estimated Download Time: 0.36 Minutes
- Delivery Format: Digital (PDF) - Instant Access
- Category: Outboard
- Brand: Mercury
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Mercury Models and Parts Covered in this Outboard Manual
Mercury Mercury 40 hp, 50 hp, 60 hp EFI outboard motor service manual - Complete Manual Information
Table of Contents
Section 1A: Specifications
- Specifications
- Mercury/Quicksilver Lubricants and Sealants
- Propeller Information Charts
- Torque Chart
Section 1B: General Information
- General Description
- Engine Serial Number Location
- Model Identification
- Fuel and Oil Recommendations
- Maintenance Schedules
Section 2: Ignition System
- Spark Plug
- Ignition Timing
- Ignition Coil Resistance
- Starter Motor
- Capacitor Discharge Ignition (CDI)
Section 3: Fuel System
- Fuel Pump Type
- Fuel Injection System
- Fuel Pressure
- Carburetor
Section 4: Cooling System
- Water Pump
- Thermostat
- Cooling System Maintenance
Section 5: Power Unit
- Cylinder Block
- Cylinder Bore
- Piston and Rings
- Connecting Rod
- Crankshaft
Section 6: Lubrication System
- Oil Pump
- Oil Filter
- Oil Capacity and Specifications
Section 7: Electrical System
- Battery Specifications
- Charging System
- Alternator Output
Section 8: Starting System
- Starter Motor Specifications
- Starter Solenoid
- Starting System Troubleshooting
Section 9: Gear Housing
- Gear Ratio
- Gear Housing Assembly
- Propeller Shaft
Section 10: Trim and Tilt System
- Hydraulic System
- Trim and Tilt Motor
- Trim and Tilt Troubleshooting
Section 11: Maintenance
- Periodic Maintenance Schedule
- Maintenance Procedures
- Service Intervals
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Frequently Asked Questions - Mercury Outboard Manual
What does this Mercury manual cover?
This comprehensive service manual covers detailed repair procedures, maintenance schedules, troubleshooting guides, and technical specifications for Mercury 40 hp, 50 hp, 60 hp EFI outboard motor service manual. It includes information for the following models: **Mercury (Brunswick Corporation)** - Mercury 40 HP EFI FourStroke - Mercury 50 HP EFI FourStroke - Mercury 60 HP EFI FourStroke Serial numbers: 0T409000 Production/model years: 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010 .
Is this manual suitable for beginners?
Yes, this Mercury manual is designed for both professional technicians and DIY enthusiasts. It includes step-by-step procedures with clear illustrations and safety guidelines for Outboard maintenance and repair.
What file format will I receive?
You will receive this manual as a ZIP file (17.34 MB), which is compatible with all devices. The manual is fully searchable and printable for your convenience.
How quickly can I access the manual after purchase?
You'll receive instant access to your Mercury Outboard manual immediately after payment completion. The download link is valid for 3 days, with lifetime re-download guarantee.
Can I print specific sections of the manual?
Absolutely! This digital manual allows you to print any section you need, from individual pages to complete chapters, making it perfect for workshop use.
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