Mercury 40 hp, 50 hp, 60 hp EFI outboard motor service manual

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Mercury Mercury 40 hp, 50 hp, 60 hp EFI outboard motor service manual - Technical Specifications

  • File Size: 17.34 MB
  • File Type: ZIP
  • Language: English
  • Printable: Yes
  • Estimated Download Time: 0.36 Minutes
  • Delivery Format: Digital (PDF) - Instant Access
  • Category: Outboard
  • Brand: Mercury
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Mercury Models and Parts Covered in this Outboard Manual

Mercury (Brunswick Corporation)

  • Mercury 40 HP EFI FourStroke
  • Mercury 50 HP EFI FourStroke
  • Mercury 60 HP EFI FourStroke

Serial numbers: 0T409000
Production/model years: 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010

Mercury Mercury 40 hp, 50 hp, 60 hp EFI outboard motor service manual - Complete Manual Information

Table of Contents

Section 1A: Specifications

  • Specifications
  • Mercury/Quicksilver Lubricants and Sealants
  • Propeller Information Charts
  • Torque Chart

Section 1B: General Information

  • General Description
  • Engine Serial Number Location
  • Model Identification
  • Fuel and Oil Recommendations
  • Maintenance Schedules

Section 2: Ignition System

  • Spark Plug
  • Ignition Timing
  • Ignition Coil Resistance
  • Starter Motor
  • Capacitor Discharge Ignition (CDI)

Section 3: Fuel System

  • Fuel Pump Type
  • Fuel Injection System
  • Fuel Pressure
  • Carburetor

Section 4: Cooling System

  • Water Pump
  • Thermostat
  • Cooling System Maintenance

Section 5: Power Unit

  • Cylinder Block
  • Cylinder Bore
  • Piston and Rings
  • Connecting Rod
  • Crankshaft

Section 6: Lubrication System

  • Oil Pump
  • Oil Filter
  • Oil Capacity and Specifications

Section 7: Electrical System

  • Battery Specifications
  • Charging System
  • Alternator Output

Section 8: Starting System

  • Starter Motor Specifications
  • Starter Solenoid
  • Starting System Troubleshooting

Section 9: Gear Housing

  • Gear Ratio
  • Gear Housing Assembly
  • Propeller Shaft

Section 10: Trim and Tilt System

  • Hydraulic System
  • Trim and Tilt Motor
  • Trim and Tilt Troubleshooting

Section 11: Maintenance

  • Periodic Maintenance Schedule
  • Maintenance Procedures
  • Service Intervals

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Frequently Asked Questions - Mercury Outboard Manual

What does this Mercury manual cover?

This comprehensive service manual covers detailed repair procedures, maintenance schedules, troubleshooting guides, and technical specifications for Mercury 40 hp, 50 hp, 60 hp EFI outboard motor service manual. It includes information for the following models: **Mercury (Brunswick Corporation)** - Mercury 40 HP EFI FourStroke - Mercury 50 HP EFI FourStroke - Mercury 60 HP EFI FourStroke Serial numbers: 0T409000 Production/model years: 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010 .

Is this manual suitable for beginners?

Yes, this Mercury manual is designed for both professional technicians and DIY enthusiasts. It includes step-by-step procedures with clear illustrations and safety guidelines for Outboard maintenance and repair.

What file format will I receive?

You will receive this manual as a ZIP file (17.34 MB), which is compatible with all devices. The manual is fully searchable and printable for your convenience.

How quickly can I access the manual after purchase?

You'll receive instant access to your Mercury Outboard manual immediately after payment completion. The download link is valid for 3 days, with lifetime re-download guarantee.

Can I print specific sections of the manual?

Absolutely! This digital manual allows you to print any section you need, from individual pages to complete chapters, making it perfect for workshop use.

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Sarah T.says...
The manual is well-organized and easy to follow. I was impressed by the quick response from customer support when I had a question. Downloading was hassle-free, and I appreciated the lifetime guarantee. Would definitely recommend!
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This service manual is incredibly detailed and covers everything I needed for my Mercury outboard motor. The download process was smooth, and I received my link via email within minutes. Great service!