Mercury 25 hp BigFoot outboard motor repair manual

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Mercury Mercury 25 hp BigFoot outboard motor repair manual - Technical Specifications

  • File Size: 11.46 MB
  • File Type: ZIP
  • Language: English
  • Printable: Yes
  • Estimated Download Time: 0.23 Minutes
  • Delivery Format: Digital (PDF) - Instant Access
  • Category: Outboard
  • Brand: Mercury
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Mercury Models and Parts Covered in this Outboard Manual

Mercury

  • 25 BigFoot (4-Stroke)
  • 25 BigFoot Pro-Kicker (4-Stroke)

Serial numbers:

  • 0R106999 and up (25 BigFoot)
  • 0R106999 and up (25 BigFoot Pro-Kicker)

Starting Serial Number 0G590000

Production/model years: 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010

Mercury Mercury 25 hp BigFoot outboard motor repair manual - Complete Manual Information

Table of contents

Section 1A: Specifications

  • Specifications
  • Propeller Information Chart
  • Mercury/Quicksilver Lubricants and Sealants
  • Torque Specifications

Section 1B: General Information

  • Introduction
  • Safety Precautions
  • Maintenance Intervals
  • Serial Number Locations
  • Tools

Section 2: Ignition System

  • Spark Plug
  • Ignition Timing
  • Ignition Coil Resistance
  • Starter Motor
  • Capacitor Discharge Ignition (CDI)

Section 3: Fuel System

  • Fuel Pump
  • Carburetor
  • Fuel Filter
  • Throttle Body
  • Fuel Line Inspection

Section 4: Cooling System

  • Water Pump
  • Thermostat
  • Cooling System Maintenance

Section 5: Power Unit

  • Cylinder Block
  • Cylinder Bore
  • Piston and Rings
  • Connecting Rod
  • Crankshaft

Section 6: Lubrication System

  • Oil Pump
  • Oil Filter
  • Oil Capacity and Specifications

Section 7: Electrical System

  • Battery Specifications
  • Charging System
  • Alternator Output
  • Wiring Diagrams

Section 8: Starting System

  • Starter Motor Specifications
  • Starter Solenoid
  • Starting System Troubleshooting

Section 9: Gear Housing

  • Gear Ratio
  • Gear Housing Assembly
  • Propeller Shaft

Section 10: Trim and Tilt System

  • Hydraulic System
  • Trim and Tilt Motor
  • Trim and Tilt Troubleshooting

Section 11: Maintenance

  • Periodic Maintenance Schedule
  • Maintenance Procedures
  • Service Intervals

Section 12: Troubleshooting

  • Drive System Troubleshooting
  • Hydraulic System Troubleshooting
  • Electrical System Troubleshooting
  • Cooling System Troubleshooting
  • Fuel System Troubleshooting

Section 13: Special Tools

  • Required Tools
  • Tool Specifications
  • Tool Usage

Appendix

  • Technical Specifications
  • Torque Specifications
  • Conversion Tables
  • Glossary of Terms

Index


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Frequently Asked Questions - Mercury Outboard Manual

What does this Mercury manual cover?

This comprehensive service manual covers detailed repair procedures, maintenance schedules, troubleshooting guides, and technical specifications for Mercury 25 hp BigFoot outboard motor repair manual. It includes information for the following models: **Mercury ** - 25 BigFoot (4-Stroke) - 25 BigFoot Pro-Kicker (4-Stroke) **Serial numbers:** - 0R106999 and up (25 BigFoot) - 0R106999 and up (25 BigFoot Pro-Kicker) Starting Serial Number 0G590000 **Production/model years:** 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 .

Is this manual suitable for beginners?

Yes, this Mercury manual is designed for both professional technicians and DIY enthusiasts. It includes step-by-step procedures with clear illustrations and safety guidelines for Outboard maintenance and repair.

What file format will I receive?

You will receive this manual as a ZIP file (11.46 MB), which is compatible with all devices. The manual is fully searchable and printable for your convenience.

How quickly can I access the manual after purchase?

You'll receive instant access to your Mercury Outboard manual immediately after payment completion. The download link is valid for 3 days, with lifetime re-download guarantee.

Can I print specific sections of the manual?

Absolutely! This digital manual allows you to print any section you need, from individual pages to complete chapters, making it perfect for workshop use.

Mercury Mercury 25 hp BigFoot outboard motor repair manual Customer Reviews and Feedback

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Sarah L.says...
I reached out for support and they were extremely helpful and quick to respond. Highly recommend!
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Mike T.says...
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Chris P.says...
The specifications and maintenance sections are well laid out. Very satisfied with this purchase!
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Emily R.says...
I had a quick question about the download process and received a prompt response. The download was seamless!
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John D.says...
This manual covers everything I needed to know about my outboard motor. The troubleshooting section is particularly helpful!