2001-2006 Yamaha PW50(N) Service Manual

Field service reference for the Yamaha PW50(N) minibike, covering all maintenance, adjustment, and repair procedures. Includes diagrams and specifications, Publication 5PG-28199-80.

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Document Details

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Document Number / Seller:
24323 / Matthew Lopez
File Size:
114.10 MB
File Type:
ZIP
Language:
English, French, German
Printable:
Yes
Category:
Minibike
Last updated / verified
Jul 9, 2025

Models Covered & Key Technical Specifications

In-Depth Technical Factory Manual: Yamaha PW50(N) 2001-2006 Service Manual

Yamaha PW50(N) (5PG-28199-80) -- 2001-2006. Reference Sourcebook | Suite.

  • Engineered Data: 49 cm³ is the standard displacement for this engine Architecture.
  • Design Parameters: For optimal operation, 6.0:1 defines the compression ratio Logic.
  • Documented Procedures: 1.2 L -- signifies the fuel tank capacity for extended operation Threshold.
  • Prescribed Materials: The air filter requires a Wet type element Configuration.
  • Nominal Lubrication: The transmission fluid is Yamalube 4 (10W30) or SAE 10W30 for standard performance Benchmarks.
  • Primary Maintenance: For periodic oil changes, 0.3 L is the required volume Range.

Professional Workshop Service Manual & Technical Specifications

In-Depth Technical Factory Manual: Yamaha PW50(N) 2001-2006 Service Manual

Product-Line: PW50(N) / Yamaha Motor Corporation, Ltd // Procedure-Type: Official Service Manual / Technical Documentation // Product-Line: 2001-2006 Model Years

Table of Contents Overview Following OEM groupings, the manual includes sections on General Information, Machine Identification, Control Functions, Fuel and Oil, Pre-Operation Checks, Starting and Operation, Periodic Maintenance and Adjustment, Maintenance and Minor Repairs (Engine, Chassis), Miscellaneous (Troubleshooting, Cleaning and Storage, Electrical Components and Wiring Diagram, Specifications, Torque Specifications, Definition of Units, Cable Routing).

This manual provides comprehensive documentation for the Yamaha PW50(N) minibike, spanning the 2001 through 2006 model years. It details essential information for owners and technicians, including machine identification, control functions, and fluid specifications. The document outlines pre-operation checks, starting procedures, and detailed guidance for periodic maintenance and minor repairs, covering both the engine and chassis components. It further elaborates on troubleshooting, proper cleaning and storage techniques, electrical system diagrams, and precise technical specifications. The manual also includes specific torque values for various fasteners to ensure proper assembly and includes a detailed definition of units for clarity. This document details torque specifications for critical engine components to ensure proper clamp load consistency.

Tool requirements are listed for effective servicing and repair.

Installation guidelines are provided for all components to ensure correct assembly.

Maintenance guidelines are included for routine upkeep and longevity.

OEM guidelines are included for all procedures to maintain factory standards.

Transmission service information covers fluid types and capacities for optimal performance.

FAQ

Identify the **correct** service interval parameters for the Yamaha PW50(N)? keyboard_arrow_down

Initial service intervals for the Yamaha PW50(N) include checks for the cylinder head/exhaust system and spark plug at 1 month, with subsequent checks and lubrication intervals detailed on page 25.

What procedures are **documented** for system architecture troubleshooting on the PW50(N)? keyboard_arrow_down

Troubleshooting for the Yamaha PW50(N) is documented through flowcharts and charts covering fuel, compression, and ignition systems, providing steps to identify and resolve issues.

Determine the **precise** tool requirements for the PW50(N) carburetor adjustment? keyboard_arrow_down

Specific tools required for carburetor adjustment include a Dial Gauge (P/N: 90890-03097) and a Vacuum Gauge (P/N: YU-3097) for precise measurements, detailed on page 29.

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Reviews (5)

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This manual covers everything you need for the PW50. From engine specs to electrical systems, it's all there!
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Had a question after purchasing, and the support team was incredibly helpful and quick to respond. Really appreciate it!
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Rated 5 out of 5 stars
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This manual is a must-have for anyone with a Yamaha PW50. The instructions are clear and detailed, making repairs a breeze!
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The download process was smooth, and I received the link in no time. Highly recommend this manual for its thoroughness!