1986-1987 Honda ATC 200X Service Manual

Honda ATC 200X 1986-1987 repair documentation. Includes diagnostics, removal sequences, and maintenance procedures for engine components. HMD987

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Document Details

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Document Number / Seller:
24416 / Barbara Miller
File Size:
32.59 MB
File Type:
PDF
Language:
English
Pages:
227
Printable:
Yes
Category:
Three-Wheeler
Last updated / verified
Mar 19, 2025

Models Covered & Key Technical Specifications

1986-1987 Honda ATC 200X Service Manual Honda ATC 200X Service Manual | Technical-Repository | ATC 200X Series Dossier.

  • Certified Displacement Data: 199 cm³ (12.14 cu in) is established at the engine cylinder volume Bounds.
  • Designated Output Rating: For optimal performance, 19 ps at 7,500 rpm dictates the maximum rated horsepower Topology.
  • Defined Working Temperature: 1.9 kg·m (18.6 N·m) at 6,000–6,500 rpm corresponds to peak crankshaft output Matrix.
  • Key Component Weight: The entire engine yields 29 kg (64 lb) for dry mass Standards.
  • Primary Tension Specs: Tank volume reaches 10.5 liter (2.78 US gal, 2.31 Imp gal) Margin.
  • Baseline Assembly Gap: Valve clearance cold is set to 0.08 mm (0.003 in) Protocol.

Professional Workshop Service Manual & Technical Specifications

Honda ATC 200X 1986-1987 Service Manual: Technical-Repository

Technical-Scope: 1986-1987 Honda ATC 200X // Asset-ID: HMD987 / Engine // Application-Range: All US Models Precisely calling for specifications, procedures, and systems related to the Honda ATC 200X from 1986-1987.

Performance-Element Parameters Architecture
Engine Displacement 199 cm³ Air-cooled 4-stroke
Horsepower Rating 19 ps @ 7,500 rpm Governed by engine specifications
Torque Output 1.9 kg-m @ 6,000–6,500 rpm Varies with RPM range
Dry Engine Weight 29 kg Standard dry mass configuration
Fuel Tank Capacity 10.5 Liters For extended operation range
Valve Clearance 0.08 mm (Cold) Critical for engine timing baseline

Organized into dedicated modules for engine and chassis procedures, this manual details maintenance, troubleshooting, and repair information. It covers critical systems, including fuel, lubrication, and electrical components, ensuring a thorough understanding of the vehicle's operation. Specific sections address the engine's cylinder head, valves, and piston assembly, along with detailed guidance on the drivetrain and chassis components like the suspension and brakes. The manual also includes information on wheel and tire service, steering system maintenance, and rear suspension adjustments.

Engine Procedures

Covers the full range of engine repair procedures, from basic maintenance to complex overhauls. Includes detailed steps for cylinder head, valve, and piston servicing, ensuring optimal engine performance and longevity. The manual emphasizes proper torque specifications and component alignment for all engine-related procedures. some maintenance procedures documented include torque specifications for engine components to ensure proper clamp load consistency.

Component Specifications

Provides comprehensive specifications for all major vehicle components, including engine performance data, chassis dimensions, and electrical system parameters. This data is essential for accurate diagnostics and repairs, ensuring that all work is performed to manufacturer standards. Detailed specifications are provided for all parts, including clearances and measurements.

System Overviews

Explains the function and interaction of various vehicle systems, such as the fuel, lubrication, and electrical systems. Understanding these system overviews is crucial for effective troubleshooting and maintenance, allowing technicians to identify and resolve issues efficiently. The manual details the operation of each system, including the front and rear brake hydraulics and the transmission components.

FAQ

What are the **specified** tools required for rear axle bearing service? keyboard_arrow_down

120-170 N·m is required for the rear axle nut, and a 45 mm lock nut wrench is needed for axle bearing service.

What are the **essential** electrical values for the ignition system? keyboard_arrow_down

CDI is the ignition system, with initial ignition timing set at 10° BTDC at 1,400 ± 100 rpm and full advance at 28° BTDC at 3,500 ± 200 rpm.

Specify the **correct** torque for the cylinder head cap nuts. keyboard_arrow_down

10-14 N·m (1.0-1.4 kg-m, 7.2-10 ft-Ib) is the correct torque for the 6 mm cylinder head cap nuts.

What are the **documented** valve clearance measurements for the engine? keyboard_arrow_down

0.08 mm (0.003 in) is the documented valve clearance for both intake (IN) and exhaust (EX) valves when cold.

Calculate the **precise** torque specifications for the rear engine hanger plate bolts. keyboard_arrow_down

8 mm bolts require 30-36 N·m (3.0-3.6 kg-m, 22-26 ft-Ib), and 10 mm bolts require 60-70 N·m (6.0-7.0 kg-m, 43-51 ft-Ib) for the rear engine hanger plate bolts.

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Reviews (5)

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This service manual has everything you need to know about the ATC 200. The troubleshooting guide is particularly useful. Great for DIYers!
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This manual is a must-have! The step-by-step instructions are easy to follow, and the diagrams are very clear. I was able to fix my brakes without any hassle!
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Excellent manual with thorough instructions. The maintenance schedules helped me keep my ATC 200 in top shape. Support was very responsive!
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Downloaded the manual easily via the link sent to my email. Quick response from support when I had questions!
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I appreciate the detailed coverage of engine maintenance. The torque specifications helped me avoid mistakes during repairs. Highly recommend!