Jeep Cherokee & Comanche 1984-1993 OEM Service Manual
336 Pages • 27.72 MB • Instant, Printable PDF
Jeep Models Covered & Key Technical Specifications
Models: Jeep Cherokee, Jeep Comanche
Sub-models / Variants: 4-cylinder, V6, Inline 6-cylinder, 2WD, 4WD, Automatic Transmission, Manual Transmission
Model Years: 1984–1993
Technical Data:
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Engine Displacement: 2.5L (four-cylinder), 2.8L (V6), 4.0L (inline six-cylinder)
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Engine Oil Capacity: 4 qts (four-cylinder and V6), 6 qts (inline six-cylinder)
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Cooling System Capacity: 10 qts (four-cylinder), 12.5 qts (V6 and inline six-cylinder)
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Fuel Tank Capacity: 13.5 gal (standard), 20 gal (optional)
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Differential Lubricant (Normal Use): SAE 75W or 80W-90 GL-5 gear lubricant
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Transmission Fluid: Mercon ATF (AW-4), Dexron II ATF (727 and 999 transmissions)
Jeep Manual Features & Content Preview
- Covers 1984–1993 Jeep Cherokee and Comanche models equipped with 2.5L four-cylinder, 2.8L V6, and 4.0L inline six-cylinder engines.
- Contains 47 exploded-view component diagrams and 15 torque specification tables for critical fasteners.
- Details factory-specified lubricants, fluid capacities, and electrical reference values for the complete drivetrain.
Manual Documentation Overview
This service manual delivers a structured technical breakdown of maintenance and overhaul operations for the 1984–1993 Jeep Cherokee and Comanche. Introductory sections define vehicle identification numbers, fluid compatibility, and baseline safety procedures. Please note that automotive maintenance carries inherent physical risks; always verify factory lifting points and stabilize the vehicle on professional-grade jack stands before beginning any undercarriage work.
Technical chapters segment the four-cylinder, V6, and inline six-cylinder engine configurations. You will find complete structural overviews of disassembly sequences, cooling system servicing, and cylinder head torque specifications. Because downtime in the shop costs money, the manual is delivered as an instant download, allowing you to pull up diagrams on your tablet or laptop right at the workbench. Detailed sections also cover manual and automatic transmission variants, transfer case operations, and brake system maintenance schedules tailored to specific model years.
Engine and Component Specifications
Precision matters when rebuilding or servicing these classic Jeeps. Torque values are thoroughly documented in multi-stage sequences to ensure proper component seating. Engine oil capacity is specified at 4 quarts for the four-cylinder and V6 units, whereas the 4.0L inline six requires 6 quarts. The cooling system holds 10 quarts for four-cylinder models and 12.5 quarts for the larger V6 and inline six variants.
Transmission fluid requirements strictly call for Mercon ATF for AW-4 units. For the transfer case, the manual dictates SAE 75W-90 GL-5 gear lubricant.
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