2000 Jeep Cherokee XJ Service Manual

Factory-grade diagnostics, engine specifications, and driveline repair coverage for all Cherokee XJ models. Complete transmission, transfer case, and differential service procedures.

4.7starstarstarstarstar_half(3)
★ BEST PRICE
visibility Preview Available
Jeep 2000 Jeep Cherokee XJ Service Manual manual page preview - page 1 of

Sample pages from the 2000 Jeep Cherokee XJ Service Manual manual

Jeep 2000 Jeep Cherokee XJ Service Manual manual preview page 1 - thumbnail
Jeep 2000 Jeep Cherokee XJ Service Manual manual preview page 2 - thumbnail
Jeep 2000 Jeep Cherokee XJ Service Manual manual preview page 3 - thumbnail
info_outline Click thumbnails to preview different pages

Purchase & Download

$12.55 (incl. VAT) Instant Download / No Shipping Fees
1 sold in the last 30 days
OR BUY NOW
verified_user
Lifetime Access
Re-download anytime
flash_on
Instant Download
Get it immediately
lock
Secure Payment
PayPal

Document Details

keyboard_arrow_down
Document Number / Seller:
24463 / Kathleen Morris
File Size:
49.61 MB
File Type:
PDF
Language:
English
Printable:
Yes
Category:
SUV
Last updated / verified
Feb 22, 2025

Models Covered & Key Technical Specifications

Jeep Cherokee XJ — 2000 Integrated Original Handbook | XJ Series Toolkit.

  • Prescribed Coupling Torques: 115 N·m (85 ft. lbs.) is established at the lower suspension arm fastener attachment Bounds.
  • Standard Twist Specifications: For optimal chassis performance, 156 N·m (115 ft. lbs.) dictates the leaf spring front pivot bolt torque Topology.
  • Maximum Holding Capacity: 237 N·m (175 ft. lbs.) — corresponds to the hub bearing axle nut retention Matrix.
  • System Load Capacity: The differential bearing cap requires 61 N·m (45 ft. lbs.) to achieve correct preload installation Standards.
  • Calibrated Cycle Rate: Ring gear backlash reaches 0.12–0.20 mm (0.005–0.008 in.) dimensional specification Margin.
  • Nominal Torque Data: Drive belt inspection and adjustment is set to 27 N·m (20 ft. lbs.) at the transfer case coupling Protocol.

Professional Workshop Service Manual & Technical Specifications

Technical Factory Installation Manual: SUV Jeep Cherokee XJ - Factory-Grade Diagnostics & Repair Reference, 2000 edition Overhaul-Reference

Diagnostic-Area: Jeep Cherokee XJ (2000) // Reference-Category: Comprehensive Service Documentation / Multi-System Coverage // Diagnostic-Area: Complete Technical Specifications and Procedural Framework.

Performance-Element Technical-Path Validation-Data
Engine Systems Gasoline and Diesel Powerplants Complete specifications documented
Transmission & Transfer Case Manual and Automatic Configurations Service procedures included
Front Axle Assembly 181 FBI and 186 FBI designs Adjustment data provided
Rear Axle Systems 194 RBI and 8-1/4 configurations Backlash and depth specifications
Suspension Framework Coil spring front and leaf spring rear Component removal/installation procedures
Brake Architecture Disc front and drum rear systems Hydraulic circuit documentation
Electrical Systems Starting, charging, and instrument clusters Wiring diagrams included

Reference chapters include the Introduction and Vehicle Identification framework, Lubrication and Maintenance guidance, Suspension and alignment data, Differential and Driveline operation, and Brakes system architecture, providing comprehensive technical coverage for the 2000 model year platform.

Precise Topology

Assembly instructions are detailed for front suspension components including coil springs, shock absorbers, upper and lower control arms, and track bar mounting procedures. The document includes torque specifications for the suspension frame, with fastener tightening sequences documented to ensure proper clamp load consistency. Hydraulic schematics are included for power brake booster operation and the combination valve assembly.

Modular Interface

Steering component information is provided for the drag link and tie rod adjustment procedures, including wheel alignment measurements for caster, camber, and toe position. The manual documents procedures for adjusting front propeller shaft angles and rear pinion input angles using selective shims. Inspection guidelines are provided for suspension ball studs, bearing preload verification, and checking for excessive runout on differential components.

Strategic Methodology

Alignment specifications are included for all Cherokee XJ configurations, with detailed procedures for measuring driveline angles and establishing proper universal joint operating characteristics. The document covers both front and rear differential assembly procedures, including pinion gear depth measurement using specialized gauges and dial indicators. Ring gear backlash adjustment methodology is presented with contact pattern analysis procedures.

Core Topology

The manual provides extensive coverage of the brake system architecture, detailing master cylinder operation, power booster function, and the combination valve pressure differential mechanism. Drum brake adjustment procedures document the wear compensation sequence, while disc brake caliper servicing procedures outline proper seal replacement and slide pin lubrication. Specifications for brake fluid type, rotor thickness variation, and drum machine-ability limits are included.

Structured Benchmarks

The document includes comprehensive electrical system coverage with wiring diagram sections for instrument panel circuits, lighting systems, and starting/charging system operation. Battery specifications, alternator output requirements, and starter motor torque data are referenced throughout. The manual documents torque specifications for the suspension system to ensure proper bracket attachment and bearing preload consistency.

SPECIFICATIONS AND TECHNICAL DATA

The 2000 Jeep Cherokee XJ Service Manual spans 2,141 pages and provides factory-grade documentation across multiple vehicle systems. Fluid capacities are specified for all powertrain components including engine oil (3.8L for 2.5L gasoline, 5.7L for 4.0L gasoline, 6.8L for 2.5L diesel), transmission configurations (3.5-7.8L depending on type), and axle lubricant requirements (1.18-2.08L). Tire inflation specifications, battery cold cranking amperage requirements, and spark plug gap settings are documented in dedicated specification tables. The manual documents torque specifications for all major fastener groups, with values provided in both metric Newton-meters and foot-pounds, supporting proper assembly of engine mounts, transmission mounting bolts, differential bearing caps, and brake system components.

FAQ

What tools are **designated** for adjustment procedures? keyboard_arrow_down

Special Tool 7663 (J-23498A) Inclinometer is required for measuring propeller shaft angles during front and rear axle adjustments. This tool enables accurate measurement of transmission output yoke angles and pinion shaft angles with precision necessary for proper driveline alignment.

Identify the **critical** pressure specifications for differential operation. keyboard_arrow_down

3.625 inches (92.08 mm) is the standard centerline distance from the ring gear to the back face of the pinion for 181 FBI and 186 FBI axles. This specification is critical for proper gear mesh and tooth contact patterns. Additionally, ring gear backlash must be maintained between 0.005 to 0.008 inches (0.12-0.20 mm) for optimal performance.

What procedures are **required** for assembly sequence? keyboard_arrow_down

0.008 inch (0.2 mm) preload is required when installing differential bearings on pages 101-102. The assembly sequence requires first measuring differential side play with dummy bearings, then installing the pinion gear to establish correct rotating torque, followed by measuring gear backlash shim thickness. Finally, selected shims must be installed between bearing cups and axle housing before differential case installation.

Customer Reviews

Read what our customers say about this Jeep SUV manual and share your own experience.

Add a Review

* Required information
1000
Captcha Image

Reviews (3)

Avatar
New
This manual is a must-have for anyone who owns a 2000 Jeep Cherokee XJ. The detailed diagrams and step-by-step guides made troubleshooting a breeze!
Avatar
New
I was impressed by how thorough this manual is. The illustrations are particularly helpful. Customer support was professional and quick to assist with my download. A great investment!
Avatar
New
The download process was seamless, and the support team responded quickly to my questions. Highly recommend for DIY repairs!