Bigfoot 25hp / Mercury (Brunswick Corporation)
- Production/model years: 1998, 1999, 2000, 2001, 2002 onwards
- Serial Numbers: 0G590000 through 0T408999
1998-2002 Mercury Bigfoot 25hp outboard engine repair manual
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File Specifications
- File Size: 11.09 MB
- File Type: ZIP
- Language: English
- Printable: Yes
- Estimated Download Time: 0.23 Minutes
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Models Covered in this Manual
Product Information
Table of Contents
Section 1A - Specifications
- Specifications
- Propeller Information Chart
- Mercury/Quicksilver Lubricants and Sealants
- Torque Specifications
Section 1B - Maintenance
- Maintenance Schedule
- Pre-Operation Checks
- Routine Maintenance
- Lubrication Points
- Inspection Procedures
Section 2 - Ignition System
- Ignition System Components
- Ignition Timing Adjustment
- Spark Plug Service
- Ignition Coil Testing
- Troubleshooting
Section 3 - Fuel System
- Fuel System Components
- Carburetor Adjustment
- Fuel Pump Service
- Fuel Line Inspection
- Troubleshooting
Section 4 - Powerhead
- Powerhead Removal
- Cylinder Head Service
- Piston and Crankshaft Service
- Valve Adjustment
- Reassembly Procedures
Section 5 - Cooling System
- Cooling System Components
- Water Pump Service
- Thermostat Replacement
- Cooling System Flushing
- Troubleshooting
Section 6 - Lower Unit
- Lower Unit Removal
- Gearcase Disassembly
- Propeller Shaft Service
- Lower Unit Reassembly
- Troubleshooting
Section 7 - Electrical System
- Electrical Components
- Battery Service
- Charging System Testing
- Wiring Diagrams
- Troubleshooting
Section 8 - Trim and Tilt
- Trim and Tilt Components
- Hydraulic System Service
- Trim Adjustment
- Troubleshooting
Section 9 - Manual Starter
- Manual Starter Components
- Starter Rope Replacement
- Recoil Spring Service
- Troubleshooting
Appendix
- Special Tools
- Service Tips
- Technical Bulletins
- Parts List
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