1998-2002 Mercury Bigfoot 25hp outboard engine repair manual

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Mercury 1998-2002 Mercury Bigfoot 25hp outboard engine repair manual - Technical Specifications

  • File Size: 11.09 MB
  • File Type: ZIP
  • Language: English
  • Printable: Yes
  • Estimated Download Time: 0.23 Minutes
  • Delivery Format: Digital (PDF) - Instant Access
  • Category: Outboard
  • Brand: Mercury
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Mercury Models and Parts Covered in this Outboard Manual

Bigfoot 25hp / Mercury (Brunswick Corporation)

  • Production/model years: 1998, 1999, 2000, 2001, 2002 onwards
  • Serial Numbers: 0G590000 through 0T408999

Mercury 1998-2002 Mercury Bigfoot 25hp outboard engine repair manual - Complete Manual Information

Table of Contents

Section 1A - Specifications

  • Specifications
  • Propeller Information Chart
  • Mercury/Quicksilver Lubricants and Sealants
  • Torque Specifications

Section 1B - Maintenance

  • Maintenance Schedule
  • Pre-Operation Checks
  • Routine Maintenance
  • Lubrication Points
  • Inspection Procedures

Section 2 - Ignition System

  • Ignition System Components
  • Ignition Timing Adjustment
  • Spark Plug Service
  • Ignition Coil Testing
  • Troubleshooting

Section 3 - Fuel System

  • Fuel System Components
  • Carburetor Adjustment
  • Fuel Pump Service
  • Fuel Line Inspection
  • Troubleshooting

Section 4 - Powerhead

  • Powerhead Removal
  • Cylinder Head Service
  • Piston and Crankshaft Service
  • Valve Adjustment
  • Reassembly Procedures

Section 5 - Cooling System

  • Cooling System Components
  • Water Pump Service
  • Thermostat Replacement
  • Cooling System Flushing
  • Troubleshooting

Section 6 - Lower Unit

  • Lower Unit Removal
  • Gearcase Disassembly
  • Propeller Shaft Service
  • Lower Unit Reassembly
  • Troubleshooting

Section 7 - Electrical System

  • Electrical Components
  • Battery Service
  • Charging System Testing
  • Wiring Diagrams
  • Troubleshooting

Section 8 - Trim and Tilt

  • Trim and Tilt Components
  • Hydraulic System Service
  • Trim Adjustment
  • Troubleshooting

Section 9 - Manual Starter

  • Manual Starter Components
  • Starter Rope Replacement
  • Recoil Spring Service
  • Troubleshooting

Appendix

  • Special Tools
  • Service Tips
  • Technical Bulletins
  • Parts List

The price of this manual, handbooks, and repair guides are not set by [RL] marketplace, but by the seller of the manuals themselves,

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Frequently Asked Questions - Mercury Outboard Manual

What does this Mercury manual cover?

This comprehensive service manual covers detailed repair procedures, maintenance schedules, troubleshooting guides, and technical specifications for 1998-2002 Mercury Bigfoot 25hp outboard engine repair manual. It includes information for the following models: ** Bigfoot 25hp / Mercury (Brunswick Corporation)** * **Production/model years:** 1998, 1999, 2000, 2001, 2002 onwards * **Serial Numbers:** 0G590000 through 0T408999 .

Is this manual suitable for beginners?

Yes, this Mercury manual is designed for both professional technicians and DIY enthusiasts. It includes step-by-step procedures with clear illustrations and safety guidelines for Outboard maintenance and repair.

What file format will I receive?

You will receive this manual as a ZIP file (11.09 MB), which is compatible with all devices. The manual is fully searchable and printable for your convenience.

How quickly can I access the manual after purchase?

You'll receive instant access to your Mercury Outboard manual immediately after payment completion. The download link is valid for 3 days, with lifetime re-download guarantee.

Can I print specific sections of the manual?

Absolutely! This digital manual allows you to print any section you need, from individual pages to complete chapters, making it perfect for workshop use.

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Comments

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Mark T.says...
A must-have for anyone working on a Mercury Bigfoot engine. The maintenance schedule is straightforward and easy to understand. The download process was quick and hassle-free!
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John D.says...
This manual has been incredibly helpful for my engine repairs. The detailed sections on ignition and fuel systems made troubleshooting a breeze!
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Linda A.says...