Arctic Cat Prowler XT550, XTX700, XTZ1000 Service Manual 2004-2010 (P/N C4085-91017)
226 Pages • 68.24 MB • Instant, Printable PDF
Arctic Cat Models Covered & Key Technical Specifications
Models: Arctic Cat Prowler XT550, Arctic Cat Prowler XTX700, Arctic Cat Prowler XTZ1000
Sub-models / Variants: XT, XTX, XTZ, 550 cc, 700 cc, 950 cc
Model Years: 2004–2010
Technical Data:
- Engine Displacement: 550 cc, 700 cc, 950 cc
- Dry Weight (XT): 550 kg (1213 lb)
- Dry Weight (XTX): 564 kg (1243 lb)
- Dry Weight (XTZ): 608 kg (1340 lb)
- Fuel Tank Capacity: 31 L (8.2 U.S. gal.)
- Tire Size (Front): 26 x 9R-14
- Tire Size (Rear): 26 x 11R-14
- Intake Valve Clearance: 0.1016 mm (0.004 in.)
- Exhaust Valve Clearance: 0.1524 mm (0.006 in.)
- Spark Plug Gap: 0.7–0.8 mm (0.028–0.032 in.)
- Engine Oil Capacity (Change): 1.9 L (2.0 U.S. qt) to 2.1 L (2.25 U.S. qt) depending on generation
Arctic Cat Manual Features & Content Preview
- Covers 2004–2010 Arctic Cat Prowler XT550, XTX700, and XTZ1000 side-by-side utility vehicles, including technical data for XT, XTX, and XTZ variants
- Official OEM publication (Part No. C4085-91017) featuring 226 pages of factory service specifications and maintenance requirements
- Contains 47 detailed exploded-view diagrams and 18 technical torque specification tables for critical drivetrain and engine components
Engine and Transmission Walkthrough
This factory manual provides an expert-level breakdown of engine and transmission maintenance procedures. It outlines top-end service protocols in detail. Mechanics will find precise data on valve and tappet clearance adjustments, timing chain tensioner replacement, and complete cylinder head removal. The transmission chapters document the exact sequence for splitting crankcase halves. They also cover critical alignments like secondary bevel gear backlash correction and gear shift shaft timing.
Technical Specification Highlights
Section 1 establishes core reference values for the 550 cc, 700 cc, and 950 cc engine configurations. Engine oil capacity ranges from 1.9 to 2.1 liters, depending on the generation and specific service type. The intake valve clearance sits at a precise 0.1016 mm. Meanwhile, the coolant system holds 2.9 to 3.3 liters. Working on heavy utility vehicles carries inherent risks. To prevent personal injury or mechanical failure during any repair, always secure the vehicle properly and strictly follow these factory-authorized procedures.
Customer Reviews
Read what our customers say about this Arctic Cat UTV manual and share your own experience.