2004-2010 Arctic Cat Prowler XT550, XTX700, XTZ1000 Service Manual

This 2004-2010 Arctic Cat Prowler XT550, XTX700, XTZ1000 service manual provides comprehensive procedural information for all systems and components. Publication Part No. C4085-91017 covers engine, transmission, and drive systems.

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Document Details

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Document Number / Seller:
27470 / Walter Lee
File Size:
68.24 MB
File Type:
PDF
Language:
English
Pages:
226
Printable:
Yes
Category:
UTV
Last updated / verified
Feb 8, 2025

Models Covered & Key Technical Specifications

Arctic Cat Prowler XT550, XTX700, XTZ1000 (2004-2010) Service Manual

This service manual provides comprehensive procedural information for all systems and components | Side-by-Side-Fahrzeuge (SxS) Repository

  • System Operational Speed: 3000 RPM is the specified engine speed for pressure testing the oil pump.
  • Unit Dimensions: The overall length of the XT/XTX models is 301.5 cm, while the XTZ is 193.5 cm.
  • Print Quality: Torque specifications for various components are listed, such as 40 ft-lb for upper A-arms.
  • Tank Capacity: The fuel tank capacity is 31 L (8.2 U.S. gal.) for all models.
  • Dimensional Tolerance: Valve face diameter is 31.6 mm for intake and 27.9 mm for exhaust.
  • Production Rate: The drive gear ratio is consistently 4.0:1 across all gear cases.

Professional Workshop Service Manual & Technical Specifications

Detailed Service Installation Manual: Arctic Cat Prowler XT550, XTX700, XTZ1000 (2004-2010) - Side-by-Side-Fahrzeuge (SxS) Repository

Conceptual-Layout: Engine/Transmission | Reference-Category: UTV / 4-Stroke Engine Logic | Year-Coverage: 2004-2010.

Logically mandating comprehensive service, this manual details essential maintenance procedures, covering everything from engine and transmission systems to suspension and steering geometry. Internal components require careful lubrication and specific adjustment procedures for optimal performance. It includes a breakdown of electrical system tests and troubleshooting guides.

Technical Specs

Specification System-Path Calibration-Spec
Engine Oil Capacity H1 2.5 L (Overhaul)
Front Drive Actuator Torque Front Drive Actuator 9 ft-lb (New Housing)
Brake Fluid Type Hydraulic System DOT 4
Tire Inflation Pressure Chassis 0.70 kg/cm² (10 psi)
Fuel Tank Capacity Misc. 31 L (8.2 U.S. gal.)
Stator Coil Resistance Electrical System 150-250 Ohms (CKP Sensor)

Diagnostic procedures address common issues with starter systems, ignition timing, and fuel delivery. Detailed steps are provided for component inspection, ensuring all parts are within specified tolerances. The manual highlights specific torque values for critical engine and chassis fasteners, emphasizing proper assembly for reliability.

Information is systematically organized, beginning with engine and transmission servicing, moving through electrical systems, and concluding with drive train components. Key systems like cooling and fuel injection are comprehensively documented, offering clear guidance for technicians.

FAQ

Calculate the **precise** pressure specifications for the hydraulic brake system? keyboard_arrow_down

40-54 ft-lb is the specified torque for the upper A-arm mounting bolts on the front suspension components.

What values **proper** assembly sequence for the UTV Arctic Cat Prowler? keyboard_arrow_down

The fuel tank capacity is 31 L (8.2 U.S. gal.) for all Prowler models (XT, XTX, XTZ).

Assess the **standard** service interval parameters for the Arctic Cat Prowler? keyboard_arrow_down

A maximum of 1/2 throttle is recommended during the initial break-in period to ensure longevity.

What components **necessary** system architecture for the Arctic Cat Prowler? keyboard_arrow_down

105 ft-lb is the specified torque for the magneto rotor nut on the crankshaft.

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Reviews (3)

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I found this service manual to be very thorough. It covers everything you need to know. The email with the download link arrived quickly, and the instructions were easy to follow. Very satisfied!
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Rated 5 out of 5 stars
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This manual is incredibly detailed and has made maintaining my Prowler a breeze. The download process was smooth, and their support team was very responsive when I had questions. Highly recommend!