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1997-2006 Jeep TJ service shop manual Preview image 1
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1997-2006 Jeep TJ service shop manual

Models covered in this manual:

  • 1997-2006 Jeep TJ SE
  • 1997-2006 Jeep TJ Sport
  • 1997-2006 Jeep TJ Sahara
  • 2003-2006 Jeep TJ Rubicon

Production year(s): 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006

File specifications

File size: 40.71 MB
File type: PDF
Language: English

Printable: Yes
Estimated download time: 0.83 Minutes
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Product Information

Table of Contents

0 Introduction

  1. Vehicle Safety Certification Label
  2. Vehicle Identification Number
  3. Vehicle Emission Control Information
  4. VECI Labels
  5. Description
  6. Body Code Plate
  7. Torque References
  8. International Symbols
  9. Fastener Identification
  10. Fastener Usage
  11. Metric System

1 Lubrication & Maintenance

  1. Maintenance Schedules
  2. Lubrication Points
  3. Lubricant Types
  4. Routine Maintenance Procedures

2 Suspension

  1. Front Suspension
  2. Rear Suspension
  3. Steering System

3 Differential & Driveline

  1. Front Axle
  2. Rear Axle
  3. Driveshaft

5 Brakes

  1. Brake System Overview
  2. Front Brakes
  3. Rear Brakes
  4. Parking Brake

6 Clutch

  1. Clutch System Overview
  2. Clutch Removal and Installation
  3. Clutch Adjustment

7 Cooling

  1. Cooling System Overview
  2. Radiator
  3. Water Pump
  4. Thermostat

8A Audio

  1. Audio System Overview
  2. Radio
  3. Speakers

8B Chime/Buzzer

  1. Chime/Buzzer System Overview
  2. Inspection and Maintenance

8E Electronic Control Modules

  1. Electronic Control Module Overview
  2. ECM Removal and Installation

8F Engine Systems

  1. Engine System Overview
  2. Engine Sensors
  3. Fuel Injection System

8G Heated Systems

  1. Heated System Overview
  2. Heated Seat System
  3. Heated Mirror System

8H Horn

  1. Horn System Overview
  2. Horn Removal and Installation

8I Ignition Control

  1. Ignition System Overview
  2. Ignition Coil
  3. Spark Plug Replacement

8L Lamps

  1. Lighting System Overview
  2. Headlights
  3. Tail Lights
  4. Interior Lights

8M Message Systems

  1. Message System Overview
  2. Message Display Inspection

8P Power Lock Systems

  1. Power Lock System Overview
  2. Power Lock Removal and Installation

8Q Vehicle Theft Security

  1. Theft Security System Overview
  2. System Inspection and Maintenance

8R Wiper/Washer

  1. Wiper/Washer System Overview
  2. Wiper Motor
  3. Washer Pump

9A Engine

  1. Engine Overview
  2. Engine Removal and Installation
  3. Engine Inspection and Maintenance
  4. Valve Adjustment
  5. Cylinder Inspection
  6. Engine Overhaul

9B Exhaust System

  1. Exhaust System Overview
  2. Muffler
  3. Exhaust Pipe

9C Frame & Bumpers

  1. Frame Inspection and Repair
  2. Bumper Removal and Installation

13 Fuel System

  1. Fuel System Overview
  2. Fuel Tank
  3. Fuel Line
  4. Fuel Pump

14 Propeller Shaft

  1. Propeller Shaft Overview
  2. Shaft Inspection and Maintenance

19 Steering

  1. Steering System Overview
  2. Steering Wheel
  3. Power Steering

21 Transmission and Transfer Case

  1. Transmission Overview
  2. Transfer Case Overview
  3. Transmission Removal and Installation
  4. Transmission Inspection and Maintenance

22 Tires/Wheels

  1. Tire Inspection and Maintenance
  2. Wheel Inspection and Maintenance

23 Body

  1. Body Panels
  2. Door Panels
  3. Interior Trim

24 Heating & Air Conditioning

  1. HVAC System Overview
  2. Heater Core
  3. Air Conditioning System

25 Emissions Control

  1. Emission Control System Overview
  2. Catalytic Converter
  3. EGR Valve

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