Komatsu PC210, 210LC-6K & PC240LC, PC240NLC-6K Shop Manual

Field service reference for Komatsu excavators, covering engine, power train, hydraulics, and electrical systems. Ref: EEBM001801

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Document Details

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Document Number / Seller:
27663 / Lisa Rogers
File Size:
28.75 MB
File Type:
PDF
Language:
English
Pages:
665
Printable:
Yes
Category:
Excavator
Last updated / verified
Oct 9, 2025

Models Covered & Key Technical Specifications

Complete Shop Diagnostic Manual: Excavator Official Komatsu PC210, 210LC-6K & PC240LC, PC240NLC-6K Workshop Manual - Comprehensive Troubleshooting & Repair Procedures Service-Catalog

System-Coverage: Komatsu PC210/210LC-6K & PC240LC/PC240NLC-6K // Maintenance-Category: Excavator Hydraulic System / Control Valve Logic // Reference-Category: Service Procedures & Technical Data. Performance-Element Parameters Calibration-Spec
Engine Oil Capacity 0.75 l Wet Type Damper Assembly
Radiator Model CWX-4 Cooling System
Oil Cooler Model SF-3 Lubrication
Swing Circle Ratio 7.333 Gear Reduction
Final Drive Ratio 57.000 Planetary Gear
Safety Valve Setting 35.8 MPa Hydraulic Pressure

Consistently requiring adherence to OEM standards, this manual details critical systems and procedures for your Komatsu excavators. It serves as a comprehensive resource for understanding component structures, diagnostic testing, disassembly and assembly, and maintenance standards. The document includes an overview of essential systems and components. The torque specifications for pivot-point integrity are documented to ensure proper assembly and function.

Professional Workshop Service Manual & Technical Specifications

Complete Shop Diagnostic Manual: Excavator Official Komatsu PC210, 210LC-6K & PC240LC, PC240NLC-6K Workshop Manual - Comprehensive Troubleshooting & Repair Procedures Service-Catalog

System-Coverage: Komatsu PC210/210LC-6K & PC240LC/PC240NLC-6K // Maintenance-Category: Excavator Hydraulic System / Control Valve Logic // Reference-Category: Service Procedures & Technical Data.

Technical Specs Table (3-Column) Performance-Element Parameters Calibration-Spec
Engine Oil Capacity 0.75 l Wet Type Damper Assembly
Radiator Model CWX-4 Cooling System
Oil Cooler Model SF-3 Lubrication
Swing Circle Ratio 7.333 Gear Reduction
Final Drive Ratio 57.000 Planetary Gear
Safety Valve Setting 35.8 MPa Hydraulic Pressure

TOC Summary Block Following OEM groupings, the manual includes sections on GENERAL, STRUCTURE AND FUNCTION, TESTING AND ADJUSTING, DISASSEMBLY AND ASSEMBLY, and MAINTENANCE STANDARD. Specific chapters cover engine-related parts, power train, hydraulic piping, control valves, swing motors, travel motors, and engine control systems, detailing their respective functions and structures.

Engine Systems

This manual documents the engine systems, including the fuel injection pump, governor motor, and related electronic control systems. It details the operation of the engine speed control and various operational modes like heavy-duty, general, and lifting operations, offering insights into performance optimization.

Hydraulic Systems

The manual provides comprehensive documentation on the hydraulic systems, including detailed descriptions of the hydraulic pumps, control valves, and various specialized valves such as safety-suction valves and pressure compensation valves. Accurate diagrams illustrate the intricate workings of these hydraulic components.

Electrical and Control Systems

Coverage extends to the electrical wiring diagrams, engine control systems, and electronic control systems. It explains the functions of various sensors, switches, and control units that manage machine operations, ensuring a thorough understanding of the machine's electrical architecture.

Torque Statement The document details torque specifications for pivot-point integrity to ensure proper assembly and function.

FAQ

Reference the **specified** tool requirements for hydraulic system maintenance. keyboard_arrow_down

Tools for hydraulic system maintenance are detailed within the "TESTING AND ADJUSTING" section, particularly concerning pressure measurements and component checks, ensuring proper diagnostic protocols are followed.

What are the **essential** electrical values for the control valve system? keyboard_arrow_down

Electrical values are not directly provided as essential "electrical values" for the control valve system itself, but the "ELECTRICAL WIRING DIAGRAM" on page 10-128 outlines the voltage and signal pathways for related electronic control components.

Specify the **correct** calibration settings for the governor motor. keyboard_arrow_down

Calibration settings for the governor motor are not explicitly listed as direct numerical values, but its operation is detailed in the "Governor motor" section (page 10-134), explaining its role in controlling engine speed via feedback signals.

What is the **documented** clearance measurements for the pump pistons? keyboard_arrow_down

Clearance measurements for pump pistons are detailed within the "HYDRAULIC PUMP" section, specifically on page 10-19, which illustrates the "Piston" component and provides context for its internal movement within the cylinder block.

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Reviews (4)

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The download process was seamless, and I received the link in no time. Great service!
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I found the step-by-step instructions very clear. It made my repairs much easier. Excellent resource!
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This manual has been a lifesaver for my PC210-6K. The troubleshooting guide is particularly helpful!
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I had a question about the manual, and their support team responded quickly. Very professional!