2005-2009 Chevrolet HHR Repair Manual

Full service documentation for HHR LS, LT, 2LT, and SS models addressing engine controls, diagnostic data, and component replacement procedures. Ref: 2.2L (L61)

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Document Details

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Document Number / Seller:
27692 / Sharon Murphy
File Size:
742.63 MB
File Type:
ZIP
Language:
English
Printable:
Yes
Category:
Car
Last updated / verified
Jun 24, 2025

Models Covered & Key Technical Specifications

Chevrolet HHR / Chevrolet Motor Company (General Motors) (2.2L L61) - 2005-2009 Licensed Manual Archive Guide | Segment.

  • Authorized Output Rating: 0-5 Volts establishes the diagnostic signal range Framework.
  • Critical Cooling Specs: For optimal operation, 85-115°C defines the coolant temperature limit Framework.
  • Operational Print Rate: 10 N.m -- signifies the torque for the throttle body mounting bolts Threshold.
  • Established Cooling Specs: The engine coolant temperature sensor requires 20 N.m for installation Logic.
  • Measured Output Rating: For optimal operation, 10 N.m defines the torque for the air cleaner assembly screws Framework.
  • Maximum Print Rate: The ignition system requires 20 N.m for spark plug torque Requirements.

Professional Workshop Service Manual & Technical Specifications

In-Depth Reference Training Manual: Chevrolet HHR 2005-2009 Service Manual

Model-Specs: HHR LS / LT / 2LT / SS (2.2L L61) // Repair-Classification: Car / Engine Controls Logic // Model-Specs: 2005-2009.

Identifier Baseline Calibration-Data
Engine Controls Diagnostic Data System Schematics
Component Location Wiring Diagrams Repair Procedures
Troubleshooting Maintenance Schedule System Information

Organized into dedicated modules for comprehensive coverage of your 2005-2009 Chevrolet HHR. This manual details engine control systems, including diagnostic trouble codes (DTCs), system schematics, and component replacement procedures for various models like the HHR LS, LT, 2LT, and SS with the 2.2L L61 engine. It offers an in-depth look at the engine's structure, testing requirements, and specific procedures.

Cooling system maintenance is addressed in

detail, providing information on coolant temperature sensors and related testing. Verification procedures are included for various sensors and control modules. Detailed troubleshooting guides help identify and resolve issues efficiently.

Testing requirements are specified for

engine control modules, fuel injectors, and sensors, ensuring proper function. This manual provides a thorough overview of diagnostic tools and their application in identifying system faults. The diagnostic information covers a wide range of DTCs and their associated conditions.

FAQ

Assess the **critical** calibration settings keyboard_arrow_down

0-255 Counts is the range for the CMP Resync Counter to ensure proper engine timing calibration.

What components **required** clearance measurements keyboard_arrow_down

1.08 mm is the spark plug gap specification required for optimal combustion.

Confirm the **specified** torque specifications keyboard_arrow_down

20 N.m is the specified torque for the spark plug, crucial for secure installation and proper heat transfer.

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