Service Manual for Honda XR400, PDF

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Document Details

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Document Number / Seller:
27866 / Jessica Torres
File Size:
17.88 MB
File Type:
RAR
Language:
English
Printable:
Yes
Category:
Motorbike
Last updated / verified
Jul 12, 2025

Models Covered & Key Technical Specifications

XR 400 Honda Motor Corporation Ltd

Professional Workshop Service Manual & Technical Specifications

Technical Coverage Overview – Honda XR400 Service Manual

This workshop service manual provides structured technical documentation for the Honda XR400 motorcycle, covering core systems and component domains for the model without offering step-by-step procedural repair instructions. The manual is arranged to allow riders, technicians and parts specialists to quickly assess the scope of coverage and locate the specific system information they are looking for.

Baseline & Model Context

Opening sections define the Honda XR400 model, basic specifications and identification details that establish a reference framework supporting the entire technical structure.

Engine & Powertrain Domains

Detailed system data and domain groupings include engine mechanical assemblies, cooling subsystem architecture, lubrication system references and the associated fuel system grouping that supports engine operation.

Fuel and Carburation Coverage

The fuel system section presents carburetor and fuel delivery components grouped with related assemblies, providing clarity on how fuel is metered and routed through the engine domain.

Chassis, Suspension & Brake Systems

Frame, chassis and suspension components, including brake system groupings, are documented to allow quick reference to key control and dynamic domains of the motorcycle.

Electrical Architecture & Wiring Diagrams

Wiring harness groupings, battery and charging system references, ignition components and electrical control modules are organized to show how the electrical system is structured across circuits and functional domains.

Maintenance & Technical Reference

General maintenance specification tables, service limits and adjustment data are provided to support high-level reference use without step-by-step instructions. Wiring diagrams and troubleshooting domains further extend technical visibility into complex system interconnects.

Typical Reference Sections Included

  • General safety and baseline specification tables
  • Engine mechanical, cooling and fuel system domains
  • Complete wiring diagrams covering lighting, ignition and charging circuits
  • Chassis, suspension and brake system groupings

FAQ

Which technical specifications are provided for the Honda XR400 engine? keyboard_arrow_down

This Service Manual covers the full technical array for the 397cc air-cooled single-cylinder engine, including precise valve clearances and piston ring specifications for all model years.

Determine the correct procedure for troubleshooting the XR 400 electrical system? keyboard_arrow_down

Section 9 provides comprehensive diagnostic steps and complete wiring diagrams to facilitate the identification of faults within the ignition and lighting circuits of the Honda XR400 series.

Identify the scope of the maintenance and chassis service protocols? keyboard_arrow_down

Maintenance schedules and chassis alignment values are integrated into Sections 3 and 8, ensuring the long-term durability of the suspension and drive chain assemblies during heavy off-road operation.

Verify the inclusion of fuel and cooling system data for the XR400? keyboard_arrow_down

Detailed instructions for carburetor adjustment and thermal management are documented in the Fuel and Cooling chapters to maintain optimal power delivery and engine cooling efficiency.

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Reviews (5)

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I found this manual to be very informative and well-organized. The download was instant, and I had no issues at all!
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The troubleshooting section is incredibly helpful. I contacted support for a minor issue, and they were very professional and quick to assist!
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This manual made my repair job so much easier. The wiring diagrams are clear and easy to understand. Smooth download process too!
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This manual has everything you need for maintenance and repairs. The download process was seamless, and I received the link in no time!
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The detailed sections on the engine and electrical system are fantastic. I appreciated the quick email response I got when I had a question!