2009 Harley-Davidson FXD Dyna Super Glide, FXDC Dyna Super Glide Custom, FXDL Dyna Low Rider, FXDB Street Bob, FXDF Fat Bob , FXDFSE custom service manual

Table of contents

MAINTENANCE

1. Fastener Torque Values
   • Fastener Torque Values in this Chapter
2. General
   • Servicing a New Motorcycle
   • Safe Operating Maintenance
   • Shop Practices
   • Repair Notes
   • Safety
   • Removing Parts
   • Cleaning
   • Disassembly and Assembly
   • Checking Torques on Fasteners
   • Magnetic Parts Trays
   • Repair and Replacement Procedures
   • Hardware and Threaded Parts
   • Threadlocking Agents
   • Wiring, Hoses and Lines
   • Instruments and Gauges
   • Bearings
   • Bushings
   • Gaskets
   • Lip Type Seals
   • O-Rings (Preformed Packings)
   • Gears
   • Shafts
   • Part Replacement
   • Exhaust System Leakage
   • Cleaning
   • Part Protection
   • Cleaning Process
   • Rust or Corrosion Removal
   • Bearings
   • Tool Safety
   • Air Tools
   • Wrenches
   • Pliers/Cutters/Pry Bars
   • Hammers
   • Punches/Chisels
   • Screwdrivers
   • Ratchets and Handles
   • Sockets
   • Storage Units
3. Maintenance Schedule
   • General
4. Fuel and Oil
   • Fuel
   • Gasoline Blends
   • Engine Lubrication
   • Winter Lubrication
5. Engine Oil and Filter
   • Checking and Adding Oil
   • Type of Oil
   • Checking with Cold Engine
   • Checking with Warm Engine
   • Changing Oil and Filter
6. Bulb Requirements
   • General
7. Brakes
   • Fluid Inspection
   • Rear Pedal Height
8. Air Cleaner and Exhaust System
   • Removal
   • Installation
   • Exhaust System Leak Check
9. Tires and Wheels
   • Tires
   • Tire Replacement
   • Wheel Bearings
   • Wheel Spokes
10. Primary Chain
    • General
    • Changing Primary Chaincase Lubricant
11. Transmission Lubricant
    • Changing Transmission Lubricant
12. Clutch
    • Adjustment
13. Rear Belt and Sprockets
    • General
    • Cleaning
    • Inspection
14. Rear Belt Deflection
    • Inspection
    • Adjustment
15. Throttle Cables
    • Cable Inspection, Lubrication and Adjustment
16. Bleeding Brakes
    • General
    • Procedure
17. Brake Pads and Discs
    • Inspection
    • Brake Pads
    • Brake Disc
    • Brake Pad Replacement
    • Rear Brake Caliper
    • Front Brake Caliper
18. Battery Maintenance
    • General
    • Cleaning and Inspection
    • Voltmeter Test
    • Charging Battery
    • Safety Precautions
    • Using a Battery Charger
    • Disconnection and Removal
    • Storage
    • Installation and Connection
19. Suspension Adjustments
    • Rear Shock Preload Adjustment
20. Spark Plugs
    • Inspection
    • Spark Plug Cable Inspection
21. Steering Head Bearings
    • Adjustment
    • Bearing Adjustment (Fall Away)
    • Lubrication
22. Front Fork Oil
    • Replacing Fork Oil
23. Cable and Chassis Lubrication
    • General
    • Cables and Hand Levers
    • Jiffy Stand
24. Headlamp Alignment
    • Headlamp Alignment
    • Adjustment
    • All Models
25. Critical Fasteners
    • Inspection
    • Checking Torques on Fasteners
26. Engine Mounts
    • Inspection
27. Storage
    • General
    • Placing in Storage
    • Removal from Storage
28. Troubleshooting
    • General
    • Engine
    • Starter Motor Does Not Operate or Does Not Turn Engine Over
    • Engine Turns Over But Does Not Start
    • Starts Hard
    • Starts But Runs Irregularly or Misses
    • Spark Plug Fouls Repeatedly
    • Pre-Ignition or Detonation (Knocks or Pings)
    • Overheating
    • Valve Train Noise
    • Excessive Vibration
    • Check Engine Light Illuminates During Operation
    • Lubrication System
    • Oil Does Not Return To Oil Pan
    • Engine Uses Too Much Oil Or Smokes Excessively
    • Engine Leaks Oil From Cases, Push Rods, Hoses, Etc.
    • Low Oil Pressure
    • High Oil Pressure
    • Electrical System
    • Alternator Does Not Charge
    • Alternator Charge Rate Is Below Normal
    • Speedometer Operates Erratically
    • Transmission
    • Shifts Hard
    • Jumps Out Of Gear
    • Clutch Slips
    • Clutch Drags Or Does Not Release
    • Clutch Chatters
    • Handling
    • Irregularities
    • Brakes
    • Brake Does Not Hold Normally

CHASSIS

1. Fastener Torque Values
   • Fastener Torque Values in this Chapter
2. Specifications
   • Chassis Specifications
   • Tire Specifications
3. Vehicle Identification Number (V.I.N.)
   • General
4. Front Wheel
   • Removal
   • Disassembly
   • Cast Wheel
   • Cast Wheel, Dual Brakes
   • Laced Wheel
   • Cleaning and Inspection
   • Assembly
   • Cast Wheel
   • Laced Wheel
   • Installation
5. Rear Wheel
   • Removal
   • Disassembly
   • Cleaning and Inspection
   • Assembly
   • Installation
6. Sealed Wheel Bearings
   • Inspection
   • Removal
   • Installation
7. Wheel Lacing: 17 Inch Rim
   • General
   • Procedure
8. Wheel Lacing: 19 Inch Rim
   • Procedure
9. Wheel Lacing: 21 Inch Rim
   • General
   • Procedure
10. Truing Laced Wheels
    • General
    • Lateral Truing
    • Radial Truing
11. Checking Cast Wheel Runout
    • General
    • Lateral Runout
    • Radial Runout
12. Vehicle Alignment
    • Inspection
13. Front Brake Master Cylinder
    • General
    • Removal and Disassembly
    • Cleaning and Inspection
    • Assembly and Installation
14. Front Brake Caliper
    • Removal
    • Disassembly
    • Cleaning, Inspection and Repair
    • Assembly
    • Installation
15. Rear Brake Master Cylinder
    • General
    • Removal
    • Disassembly
    • Cleaning and Inspection
    • Assembly
    • Installation
16. Rear Brake Caliper
    • Removal
    • Disassembly
    • Cleaning, Inspection and Repair
    • Assembly
    • Installation
17. Tires
    • General
    • Removal
    • Cleaning, Inspection and Repair
    • Installation
    • Tube Type Tires
    • Tubeless Tires
18. Front Fork
    • Removal
    • Disassembly
    • Cleaning and Inspection
    • Assembly
    • Installation
19. Steering Head
    • Removal
    • Inspection
    • Disassembly
    • Steering Head Bearing Race Removal
    • Assembly
    • Installation
20. Belt Guard
    • Removal
    • Installation
21. Debris Deflector
    • Removal
    • Installation
22. Throttle Control
    • Removal/Disassembly
    • Cleaning and Inspection
    • Assembly/Installation
    • Throttle Cable Routing
23. Rear Shock Absorbers
    • General
    • Removal
    • Inspection
    • Installation
24. Rear Fork
    • Removal
    • Disassembly
    • Cleaning and Inspection
    • Assembly
    • Installation
25. Clutch Control
    • Removal
    • Installation
26. Handlebars: All But FXDB/FXDF
    • Removal
    • All Models
    • FXD/FXDC Models
    • FXDL Models
    • Installation
    • FXD/FXDC Models
    • FXDL Models
    • All Models
27. Handlebars: FXDB/FXDF
    • Removal
    • FXDB
    • FXDF
    • Installation
28. Front Fender
    • Removal
    • Installation
29. Rear Fender
    • General
    • Removal
    • Tail Lamp/Turn Signal Harness Routing
    • Installation
    • FXDF
    • Removal
    • Installation
    • FXD, FXDC, and FXDL Models
    • Removal
    • Installation
    • FXDB Models
    • Removal
    • Installation
30. Seat
    • Removal
    • Installation
31. Jiffy Stand
    • Cleaning
    • Sensor (HDI Models)
    • Removal
    • Installation
32. Engine Mounts
    • Removal
    • Front Isolator
    • Rear Isolator
    • Installation
    • Front Isolator
    • Rear Isolator