Perkins 402D, 403D, 404D Engine Operation & Maintenance Manual
This operation and maintenance manual details procedures for Perkins 402D, 403D, and 404D industrial engines, covering safety, operation, and maintenance. Ref: SEBU8311
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Models Covered & Key Technical Specifications
Detailed Configuration Diagnostic Manual: Perkins 402D (2001), 403D (2002), 404D (2003) Engine Operation & Maintenance Manual - Industrial Diesel Pro Guide Manual-Nexus Perkins 400 Series Engines (2001-2003) | Engine Operation & Maintenance Manual Portfolio
- Designated Engine Specifications: 3200 rpm represents the standard maximum operating speed.
- Nominal Cooling Capacity: For optimal operation, 1.1 L (1.2 qt) defines the engine-only cooling system capacity Framework.
- Verified Lubrication Requirements: The engine oil must maintain 1.61 L (1.7 qt) minimum between the "ADD" and "FULL" marks.
- Design Fuel Delivery: Indirect injection signifies the fuel delivery system Architecture.
- Engine Control Parameters: In-line cylinder arrangement provides a compact engine configuration Logic.
- Essential Valve Timing: 0.2 mm (0.0078 inch) is the standard valve lash setting for both inlet and exhaust valves Threshold.
Professional Workshop Service Manual & Technical Specifications
Detailed Configuration Diagnostic Manual: Perkins 402D (2001), 403D (2002), 404D (2003) Engine Operation & Maintenance Manual - Industrial Diesel Pro Guide Manual-Nexus
Perkins 400 Series Engines (2001-2003) | Engine Operation & Maintenance Manual Portfolio
The documentation provides guidance on safety, operational techniques, and maintenance schedules. It assists operators in understanding engine capabilities and performing basic upkeep to maximize service life and economy. Refer to "Maintenance Interval Schedule" for detailed instructions.
Engine Systems Overview
This manual documents various engine systems including fuel, air intake, exhaust, lubrication, and cooling. It details operational procedures, diagnostic information, and maintenance intervals to ensure optimal engine performance and longevity. The "Maintenance Interval Schedule" is crucial for adherence to recommended care.
Core Specifications and Features
Engine specifications cover bore, stroke, displacement, cylinder arrangement, and valve lash settings. Key features like indirect injection and in-line cylinder configuration are detailed. The manual includes specifications for different models such as 402D-05, 403D-07, 403D-11, 403D-15, 403D-15T, 404D-15, 404D-22, 404D-22T, and 404D-22TA engines.
Maintenance Procedures and Intervals
Maintenance recommendations are provided for various service intervals, including daily checks, every 50-hour intervals, and up to 12000 service hours or six years. Specific procedures for changing oil, filters, coolant, and inspecting belts are detailed. Adherence to these intervals is vital for engine health.
Troubleshooting and Safety
Safety precautions are highlighted throughout the manual, emphasizing hazard awareness and proper operating techniques. Troubleshooting guidance is offered for common issues, ensuring safe and efficient engine operation. The manual stresses the importance of using genuine Perkins parts for repairs.
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