2007 Evinrude E-TEC Outboard Maintenance Manual

Complete maintenance and repair procedures for Evinrude E-TEC Outboard E200HSLSUC, E200DHLSUG, E225DPLSUG, E250DPLSUA, E250DPXSUG models. PN 004119.

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Document Details

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Document Number / Seller:
28091 / Michael Wright
File Size:
32.00 MB
File Type:
PDF
Language:
Printable:
Yes
Category:
Outboard Motor
Last updated / verified
Mar 14, 2025

Models Covered & Key Technical Specifications

Evinrude E-TEC 200 HP, 225 HP, 250 HP Outboard Maintenance Manual

This manual covers service information on all 90° V6 Evinrude E-TEC™ models. | Archive Vault.

  • Established Lubrication Standards: For proper operation, 200.1 cu. in. (3279 cm3) establishes the displacement for the engine Architecture.
  • Operational Cooling Parameters: The thermostat maintains 143°F (62°C) to ensure optimal operating temperature Standards.
  • Certified Ignition Specifications: For reliable starting, the EMM Controlled ignition features provide consistent performance.
  • Factory Fuel Requirements: Regular unleaded gasoline is the preferred fuel for consistent operation.
  • Approved Oil Ratios: Evinrude/Johnson XD100 oil is recommended for reduced oil consumption and extended engine life.
  • Measured Power Ratings: The 250 HP models deliver 187 kw @ 5150 RPM to signify maximum power output.

Professional Workshop Service Manual & Technical Specifications

Evinrude E-TEC Outboard E200HSLSUC, E200DHLSUG, E225DPLSUG, E250DPLSUA, E250DPXSUG Maintenance & Repair 200-250 HP Guide Information-Suite

Machine-Range: E200HSLSUC, E200DHLSUG, E225DPLSUG, E250DPLSUA, E250DPXSUG // Machine-Range: Evinrude E-TEC / V6 // Machine-Range: 200, 225, 250 HP

Performance-Element System-Path Calibration-Standards
Technical Data Engine Specifications
Fuel Requirements Fuel System Unleaded Gasoline
Oiling System Lubrication Evinrude/Johnson XD100 Oil
Ignition System EMM Controlled Timing and Duration
Cooling System Water Pump 11 psi minimum @ 5000 RPM
Starter System Battery 675 CCA (845 MCA)

Technical units are distributed across the following sections of this manual, covering all aspects of the Evinrude E-TEC outboards:

Removal Procedures

Removal procedures are documented for accessing and servicing various engine components, including the flywheel, starter motor, and fuel injectors. Proper identification of parts and their alignment is crucial.

Factory Specifications

Factory specifications are documented for critical engine parameters such as ignition timing, fuel flow, and oil injection rates. These specifications are essential for maintaining optimal engine performance and longevity.

System Overviews

Engine systems such as fuel delivery, ignition, and cooling are detailed, providing an understanding of their operation and interconnections. This includes the EMM's role in managing these systems.

Diagnostics and Testing

Diagnostic procedures are outlined for troubleshooting various electrical and fuel system issues. Tests include checking sensor resistance, voltage, and component continuity to identify faults.

Maintenance Schedule

An inspection and maintenance schedule is provided, detailing routine checks and services required at specific intervals or operating hours to ensure the reliable operation of the outboard.

This manual documents torque specifications for critical fasteners to ensure proper assembly stress control.

FAQ

What **components** are covered in this manual for system diagnostics? keyboard_arrow_down

197 components are detailed, including the oil tank, oil injection pump, sensors, and the EMM's electrical circuits, covering system warnings and component servicing.

Confirm the **precise** torque specifications for the starter mounting screws. keyboard_arrow_down

50 to 65 in. lbs. (5.6 to 7.3 N·m) is the torque specification for the starter mounting screws, ensuring secure installation.

What **tools** are required for testing the crankshaft position sensor? keyboard_arrow_down

An ohmmeter and the Evinrude Diagnostics Software program are required to check the Crankshaft Position Sensor's (CPS) RPM reading and resistance, as detailed on pages 132 and 139.

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Reviews (2)

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This maintenance manual is a lifesaver for my Evinrude E-TEC! The step-by-step procedures are very clear. I received quick responses from support when I had questions, which made the process even smoother. A must-have for any outboard owner!
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The manual is incredibly detailed and easy to follow. It covers everything from routine checks to complex troubleshooting. Plus, the download link was sent to my email quickly, making it a breeze to access the manual. Highly recommend!