Product Information
Table of Contents
INTRODUCTION
- Abbreviations Used in This Manual
- Units of Measurement
- List of Abbreviations
- Engine Emissions Information
- Manufacturer's Responsibility
- Dealer's Responsibility
- Owner's Responsibility
- EPA Pressor Regulations
- Model Designation
- Models Covered in This Manual
- Description of Model and Serial Numbers
- Service Specifications
- Standard Torque Specifications
- Product Reference and Illustrations
1. SPECIAL TOOLS
- Tool Identification and Usage
- Special Tools List
2. INSTALLATION AND PREDLIVERY
- Pre-Delivery Inspection
- Installation Procedures
- Engine Mounting
- Battery Connections
- Electrical Connections
- Fuel System Connections
3. MAINTENANCE
- Maintenance Schedules
- Lubrication
- Periodic Inspections
- Winterization Procedures
4. ENGINE COVER SERVICE
- Engine Cover Removal
- Engine Cover Installation
- Engine Cover Inspection
5. ENGINE MANAGEMENT MODULE (EMM)
- EMM Overview
- EMM Removal and Installation
- EMM Testing and Diagnosis
- EMM Software Updates
6. SYSTEM ANALYSIS
- Diagnostic Procedures
- System Testing
- Data Logging
7. ELECTRICAL AND IGNITION
- Ignition System Overview
- Electrical System Testing
- Spark Plug Service
- Wiring Diagrams
8. FUEL SYSTEM
- Fuel System Overview
- Fuel Pump Service
- Fuel Injector Service
- Fuel System Testing
9. OILING SYSTEM
- Oiling System Overview
- Oil Pump Service
- Oil Injector Service
- Oil System Testing
10. COOLING SYSTEM
- Cooling System Overview
- Water Pump Service
- Thermostat Service
- Cooling System Testing
11. POWERHEAD
- Powerhead Overview
- Powerhead Removal
- Powerhead Disassembly
- Powerhead Reassembly
- Powerhead Installation
12. MIDSECTION
- Midsection Overview
- Midsection Inspection
- Midsection Service
13. GEARCASE
- Standard Rotation
- Gearcase Overview
- Gearcase Removal
- Gearcase Disassembly
- Gearcase Reassembly
- Gearcase Installation
- Counter Rotation
- Counter Rotation Gearcase Overview
- Counter Rotation Gearcase Removal
- Counter Rotation Gearcase Disassembly
- Counter Rotation Gearcase Reassembly
- Counter Rotation Gearcase Installation
14. TRIM AND TILT
- Trim and Tilt Overview
- Trim and Tilt Inspection
- Trim and Tilt Service
SAFETY
- Safety Procedures
- Personal Protective Equipment (PPE)
- Emergency Procedures
INDEX
TROUBLE CHECK CHART
DIAGRAMS
EMM SERVICE CODE CHART
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