1973-1976 BMW R90, R90S, R 90/6 Service Manual

Covers R90, R90S, and R 90/6 models with detailed procedures for engine, gearbox, clutch, and electrical systems. Ref: 11 00 999 421

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BMW Motorbike manual preview - 1973-1976 BMW R90, R90S, R 90/6 Service Manual

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BMW Models Covered & Key Technical Specifications

Models: BMW R60/6, BMW R75/6, BMW R90/6, BMW R90S
Sub-models / Variants: 5-speed gearbox, 2-cylinder horizontally opposed engine, 2-cylinder opposing engine
Trade Names: Boxer, R-series
Build Years: 1973–1976
Technical Data:

  • Engine configuration: 2-cylinder 4-stroke horizontally opposed
  • Engine displacement: 599 cc (R60/6), 745 cc (R75/6), 898 cc (R90/6 and R90S)
  • Compression ratio: 9.2:1 (R60/6), 9.0:1 (R75/6, R90/6), 9.5:1 (R90S)
  • Maximum power output: 40 HP–67 HP (DIN)
  • Fuel capacity: 18 liters (R60/6, R75/6, R90/6), 24 liters (R90S)
  • Clutch type: Single plate dry type with diaphragm spring
  • Transmission: 5-speed with hooked lever shift
Technical Specifications
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Document Number / Seller:
24547 / Ronald Lee
File Size:
51.36 MB
File Type:
ZIP
Language:
English
Printable:
Yes
Category:
Motorbike
Last updated / verified
Sep 19, 2025

BMW Manual Features & Content Preview

BMW R90/S/6 1973–1976 Workshop Documentation

  • Covers 1973–1976 BMW R60/6, R75/6, R90/6, and R90S motorcycles, documenting engine, fuel system, electrical, and gearbox specifications
  • Original OEM publication 11 00 999 421
  • Contains 80+ pages of detailed technical diagrams, torque tables, component exploded views, and fault-finding charts
  • Downloads to your account within seconds of checkout
  • Permanent availability in your purchase account — no re-buy required
  • Laid out for standard letter and A4 printing
  • Indexed PDF search covers every chapter and appendix
  • This technical publication is the standard reference used for the R-series Boxer engines, capturing the factory-specified tolerances and assembly patterns for the 1973–1976 production run

Engine and Component Documentation

The 1973–1976 BMW R90/S/6 service manual provides technical data for the Boxer engine range, including R60/6, R75/6, R90/6, and R90S models. The contents detail engine internal clearances, crankshaft and connecting rod bearing tolerances, cylinder boring and honing specifications, and oil pump design parameters. Electrical system documentation includes Bosch starter and alternator testing, contact breaker point settings, and ignition timing procedures.

Fuel system information covers Bing and Dellorto carburetor configurations, including jet sizing and float level adjustments. Gearbox specifications detail internal ratios and shim-adjusted axial float settings for the 5-speed transmission. The manual also includes how factory workshop documentation is structured for these air-cooled units.

Technical Data Highlights

Engine lubrication pressure warning lamps are specified at 0.2–0.5 atmg. Cylinder head bolt torque for the R90 series is documented across three stages. Valve clearance for the intake is listed at 0.15 mm in the cylinder head specification table. Piston ring gap for the top compression ring is specified at 0.30–0.45 mm for R90 models. The R90S fuel tank capacity is documented at 24 liters including reserve. All service data shown here is for reference only — qualified technicians and the original OEM documentation remain the authoritative source for any hands-on work.

An official BMW factory workshop manual covering the 1973–1976 R60/6, R75/6, R90/6, and R90S, documenting engine, chassis, electrical, and fuel-injection specifications for the classic air-cooled Boxer motorcycle series.

Document Reference: 11 00 999 421, Published by Bayerische Motoren Werke AG

Manual FAQ, Purchase & Download Details

What publication cues or edition details are included in this BMW R90 service manual? keyboard_arrow_down

Manual is identified by the publication number 11 00 999 421 and serves as a technical briefing and blueprint library for the 1973-1976 model years. It includes specific engine technical data pages that list official factory specifications for the R90 series.

Is the document provided in a digital PDF format for immediate download? keyboard_arrow_down

Resource is provided as a downloadable PDF document.

Are comprehensive engine chapters included in this manual for the BMW R90 series? keyboard_arrow_down

Manual contains detailed engine chapters that cover major assemblies, including crankshaft and bearing specifications, cylinder dimensions, and piston data. It also references valve clearance settings and timing chain configuration details.

Which technical reference tables appear in the engine sections of this manual? keyboard_arrow_down

Technical data sections include reference tables for crankshaft journal diameters, valve seat dimensions, piston bore sizes, and tightening torque values for various fastener sizes.

Can I find electrical system information or wiring references in this service manual? keyboard_arrow_down

Manual lists electrical systems under dedicated chapters such as General Electrics, Engine-Electrical, and Instruments. These sections contain reference data pertinent to the electrical layout of the covered models. Further technical content regarding electrical specifications and component identification is organized by the manual's structured section numbering system.

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