1973-1976 BMW R90, R90S, R 90/6 Service Manual

Covers R90, R90S, and R 90/6 models with detailed procedures for engine, gearbox, clutch, and electrical systems. Ref: 11 00 999 421

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BMW Motorbike manual preview - 1973-1976 BMW R90, R90S, R 90/6 Service Manual

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Document Details

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Document Number / Seller:
24547 / Ronald Lee
File Size:
51.36 MB
File Type:
ZIP
Language:
English
Printable:
Yes
Category:
Motorbike
Last updated / verified
Sep 19, 2025

Models Covered & Key Technical Specifications

Professional Specification Factory Manual: Bike BMW R90 series (R90, R90S, R 90/6) repair manual, covers 1973-1976 Resource-Library

BMW R90 series (R90, R90S, R 90/6) (11 00 999 421) -- 1973-1976. Technical Briefing & Blueprint Library. • Documented Tank Capacity: 18 Liters establishes the fuel storage Limit. • Calibrated Clearance Data: For engine operation, 0.1 mm defines the piston ring gap Parameters. • Authorized Power Rating: 60 hp represents the maximum engine output Baseline. • Maximum Working Temperature: 150C signifies the operating thermal Threshold. • System Component Weight: 135 kg denotes the approximate dry weight Requirements. • Principal Fill Levels: 0.8 Liters are required for the final drive lubricant Configuration.

Professional Workshop Service Manual & Technical Specifications

Professional Specification Factory Manual: Bike BMW R90 series (R90, R90S, R 90/6) repair manual, covers 1973-1976 Resource-Library

Unit-Designations: R90, R90S, R 90/6 (1973-1976) // Procedure-Type: Service Manual / Bike Logic // Unit-Designations: Technical Data.

TOP of description Metric Operational-Logic Context
Engine Displacement 898 cc Standard engine size configuration
Compression Ratio 9.0:1 Optimal fuel-air mixture Ratio
Max Power Output 60 hp (44.1 kW) Peak engine performance Metric
Max Torque 73.5 Nm (5.8 kgm) Maximum rotational force Level
Fuel Tank Capacity 18 Liters Standard fuel reserve Capacity
Weight (Dry) 135 kg Approximate operational weight Metric

Major sections focus on

Engine Specifications and Procedures

This document includes coverage of engine assembly, disassembly, and internal component repair procedures. Verification procedures are included for valve timing and clearance adjustments to ensure correct engine operation. Completely requiring precise engine tuning, the manual details specific component measurements and tolerances.

Basic Engine Repair

Special procedures are addressed for crankshaft and bearing services, including measurement and renewal protocols. The document includes coverage of piston ring and cylinder services.

Engine Electrical Systems

Repair information is provided for the starter, alternator, and ignition systems, including detailed diagnostic procedures. Verification procedures are included for testing electrical components.

Drivetrain Systems

This manual documents torque specifications for clutch and gearbox components to ensure proper flange face sealing.

Clutch Service

This document details the removal, refitting, and inspection of the clutch assembly, including specifications for disc spring pressure and plate thickness.

Gearbox Overhaul

Completely requiring adherence to specific tolerances, the manual outlines the complete disassembly, inspection, and reassembly of the gearbox, detailing all gear ratios and bearing clearances.

Chassis and Electrical Components

Repair information is provided for the front and rear suspension, brakes, wheels, and tires. The document also covers general vehicle electrical system repairs, including battery, lighting, and instrument maintenance.

Suspension and Steering

Special procedures are addressed for servicing the front forks, steering damper, and rear suspension systems. Verification procedures are included for correct steering alignment and fork functionality.

Braking System Maintenance

This manual documents procedures for bleeding the brake system, replacing brake pads, and servicing the brake master cylinder and calipers. Emphasis is placed on ensuring proper braking performance.

Electrical System Components

Repair information is provided for the battery, starter, alternator, and lighting systems. This section includes wiring diagrams and troubleshooting guidance.

FAQ

Calculate the **precise** pressure specifications for the fuel system? keyboard_arrow_down

18 Liters is the standard fuel tank capacity, with a reserve of 2 Liters for the BMW R90 series, ensuring adequate range between refueling stops.

What values guide the **proper** assembly sequence for critical engine components? keyboard_arrow_down

50 mm is the maximum permissible wear tolerance for the piston ring groove, crucial for maintaining engine compression and performance.

Assess the **standard** service interval parameters for the gearbox oil? keyboard_arrow_down

0.8 Liters of Branded hypoid gearbox oil SAE 90 is the required filling capacity for the gearbox, typically checked and changed every 10,000 km or annually.

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The download process was smooth, and I received the link almost instantly. The manual is comprehensive and covers everything I need for my R90. Highly recommend!